Where can you use the organic fertilizer granulator?

Organic fertilizer production equipment is used to ferment and decompose organic fertilizer raw materials, smash them by pulverizer, and then screen them by screening machine for granulation processing. After the processed particles are dried and cooled, they are packed into bags by the packaging machine and sold on the market.

The whole organic fertilizer granulation process is completed by multiple production equipment, and each link complements each other to present the final product.

Rotary Drum Granulation Machine

There are many choices for each equipment in each link of organic fertilizer production equipment. It is not a single fixed production mode. For example, in the mixing process, our common mixers include vertical mixing, horizontal mixing, double shaft mixing, etc.

Screening can also be vibrating screen powder and drum screening; The organic fertilizer granulator  in sx includes disc granulation, extrusion granulation, mixing tooth granulation, integrated machine granulation, etc.

It includes organic fertilizer production equipment. The equipment and equipment transportation links can include belt conveyor, screw conveyor, large inclination conveyor, etc.

There are multiple choices for single equipment in each link, and the whole organic fertilizer production line has more matching combinations. In addition, each equipment model is different, so the whole organic fertilizer production line has more choices.

1. Considering price and quality.

For organic fertilizer equipment, such as large and medium-sized machinery, the price is not cheap, so we must give priority to quality and then price when purchasing. Do not blindly look for cheap machinery, but also pay attention to quality. If the quality is not good, the cheapest equipment will be a pile of scrap iron, so we must find manufacturers and sales channels, and compare the goods with three manufacturers to see which manufacturer has better equipment quality and higher cost performance. If it suits us, please buy it.

2. Application of organic fertilizer equipment.

Different organic fertilizer equipment adopts different methods, and the manufacturing process and products are also very different. Therefore, we should first consider the purpose of the organic fertilizer equipment, and then select the equipment. Many customers are mainly used to make fertilizer, and some are used to make raw materials, so their uses are different.

If it is to improve soil quality, organic fertilizer granulator can be selected. This equipment can meet our needs. The use of organic fertilizer equipment is affordable and easy to operate.

More detailed info, welcome go to https://www.fertilizer-plants.com/

Organic fertilizer machine uses and maintenance tips

The purchase of organic fertilizer production equipment is to establish an organic fertilizer production line for the production of organic fertilizer. We all know that a complete organic fertilizer production line is very valuable.

Therefore, the maintenance of organic fertilizer production line is particularly important. Many people do not understand this aspect. Knowledge is troublesome. Next, I will explain some maintenance tips for organic fertilizer equipment.

Drum Granulator Production Line
Drum Granulator Production Line

1. Relatively speaking, dust is one of the factors that cause the abrasion of organic fertilizer equipment in the organic fertilizer production line. Organic fertilizer equipment will actually produce a certain amount of dust during operation and after discharge.

If cleaning and maintenance are not carried out in time, dust will enter all connections inside the equipment. As time goes by, more and more dust will accumulate, and the friction at the connection of the equipment will be greater, and even bacteria will accumulate, which will cause certain corrosion to the equipment and affect its performance.

Therefore, we require the staff to comprehensively inspect and maintain the organic fertilizer equipment while using it.

2. During the operation of organic fertilizer, our staff also need to pay attention to the lubricity of equipment connections. The long-term use of equipment is a severe test for equipment lubrication. In case of blockage, the friction of the equipment will increase.

Only high lubricity can provide good power support for the operation of organic fertilizer equipment, and the staff must develop a good habit of regularly cleaning and maintaining the equipment.

3. In addition, we need to pay special attention to the friction of the motor, otherwise it will affect the use of organic fertilizer equipment. Workers should always pay attention to check the operation of the motor. Especially before the load operation, the circuit of the motor shall be checked. If damaged, it needs to be updated immediately to ensure safe operation. These are the skills you need to understand and master when maintaining the organic fertilizer production line in your daily life.

Regular maintenance and good maintenance can effectively improve the service life of the organic fertilizer production line and create more value for the enterprise.

Detailed info on organic fertilizer production line machines, go to https://organicfertilizerproductionline.com/

Detailed Equipment Configurations on Chicken Manure Fertilizer Production

The green process of chicken manure organic fertilizer production line manufacturers is to provide a production method of organic fertilizer, that is, the existing bioengineering technology is used to treat straw, human and animal manure, and decompose nitrogen, phosphorus, potassium and trace amounts.

Drum Granulator Production Line
Drum Granulator Production Line

Elements in straw, decontamination and deodorization. Scientifically prepare straw, human dung, animal dung and compound mold to improve soil structure and increase crop yield.

General organic fertilizer production line equipment includes fermentation equipment, crushing equipment, screening equipment, mixing equipment, granulation equipment, drying and cooling equipment, supporting equipment, finished product packaging equipment, etc. you can choose according to your own situation or consult the professional fertilizer production machine manufacturer.

Consult more manufacturers of organic fertilizer production machinery to gradually understand their production needs, know more about what equipment they need, and compare prices.

So don’t think it is very difficult to build an organic fertilizer production line. General fertilizer production machinery manufacturers will give you suggestions.

More detailed info, welcome go to https://fertilizerplantequiment.com/

Fertilizer mixer for qulaity commercial fertilizer production

1. The shaft of the fertilizer mixer bears the full load of the machine, so good lubrication has a great relationship with the service life of the bearing.

Compost Mixer for Fertilizer Production
Compost Mixer for Fertilizer Production

It directly affects the service life and operation rate of the machine. Therefore, the injected lubricating oil must be clean and well sealed. Main oil filling points of the machine:

(1) Rotating bearing,

(2) rolling bearing,

(3) all gears,

(4) driving bearing.

2. The newly installed tires of the fertilizer production line are easy to loosen and must be checked frequently.

3. Pay attention to whether all parts of the fertilizer mixer work normally.

Horizontal fertilizer mixer

4. Whether it is a mixer or a fertilizer granulator, it is necessary to check the wear degree of the easily worn parts and replace the worn parts at any time.

5. When the horizontal mixer is placed on the underframe plane of the movable device, dust and other things shall be removed to prevent the movable bearing from moving on the underframe when the machine encounters non fragile materials, resulting in serious accidents.

6. If the bearing oil temperature of the mixer rises, stop the mixer immediately to check and eliminate the cause.
7. If the rotary gear in the fertilizer mixer has impact sound during operation, it shall be shut down immediately for inspection and elimination.

More details, welcome go to https://fertilizerplantequiment.com/fertilizer-pan-mixer-machine/

Tips to use organic fertilizer machine easily

Livestock manure organic fertilizer treatment equipment is a popular environmental protection equipment, which solves important environmental problems for people.

Whether we deal with cow dung or chicken dung, pig dung or sheep dung, we all need basically the same organic fertilizer manufacturing machine. The organic fertilizer production line includes: fermentation compost dumper, semi wet material crusher, horizontal mixer, drum granulator, dryer, cooler, screening machine, conveyor, coating machine, etc.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

The conveyor is a bridge equipment in the organic fertilizer production line, which plays a key role in the incoming and outgoing transportation of materials.

So, what are the key points in our operation of this fertilizer conveyor? Let the fertilizer equipment manufacturer take you to find out.

1. During the operation of the organic fertilizer production line, attention should be paid to ensure that the included angle between the conveyor and the ground is not greater than 20 degrees. The conveying capacity of the conveyor is generally 5 tons per hour.

In addition, during the operation, the personnel shall pay attention to the reasonable adjustment according to the specific use conditions. At the same time, ensure that the water content of cylindrical and spherical particles to be transported is controlled within the appropriate range of 30% ~ 35%. The personnel shall operate in strict accordance with the regulations.

2. In addition, it should be understood that the normal operation of the conveying device will directly affect the continuity of organic fertilizer generation, and then affect the treatment efficiency of the fertilizer granulator. Therefore, personnel need to make some preparations before use.

3. During the operation of the conveying device, it shall try to prevent deviation, slipping and other phenomena. Personnel shall pay attention to timely adjust the elastic device. And pay attention to safety during operation.

More detailed info, welcome go to https://fertilizerplantequiment.com/

Leading Technology in Powder Fertilizer Prroduction Plant

High humidity material crusher is the fertilizer production equipment specially designed by our company for wet material processing. So why can’t this machine stick to the wall to block the material? What raw materials does it apply to?

Structural characteristics of high humidity material crusher:

1. No bottom screen, any wet material can be crushed without blockage.
2. Double rotor hammer head for secondary crushing, unique two-way gap adjustment technology, large crushing ratio, discharge particle size does not exceed 3mm.
3. the operation is simple, the use of hydraulic and electric starter chassis, only one person can easily switch.
4. Easy maintenance, few wearing parts, small footprint, wide range of application, fixed and mobile operation.

 

Scope of application of high humidity organic fertilizer crusher:

1. Solid fertilizer with a moisture content of 30% to 50% after fermentation is suitable for the production process of rotary drum granulation fertilizer.
2. Residue after purification of traditional Chinese medicine.
3. Fresh seaweed in coastal cities.

4. Fruit shells, peels, pomaces and other wastes left over after the production of fruit processing enterprises.
5. Mud cake after dehydration of sewage treatment plant.
6. Centralized lubrication system, non-stop lubrication, convenient and fast, the entire oil circuit is closed, to prevent dust from entering and damaging the bearing.

7. Low noise, high energy saving, high efficiency. Smooth operation, increase the moment of inertia, overcome the resistance of movement, save more than 30%.

More detailed info, welcome go to https://www.fertilizermachinesale.com/

Drum Granulator for NPK Compound Fertilizer Production

Drum granulator is a commonly used fertilizer production machine. In the steam granulation process, the pellets are mainly coated, so the amount of material circulation is larger, which can provide a larger coating process core, and the amount of water injection is smaller, which can reduce the water absorption rate of the core.

When bonding granulation or “coalescing” granulation, the moisture content of the material is small, because the material in the bowl at this time is mainly fresh material, the particle size is small, and it is bonded to each other. The liquid ratio required for bonding should be larger, because the space between the fine powder particles to be bonded should be filled with water.

Rotary Drum Granulation Machine

The main structure of the drum granulator is an inclined bowl, and the drive can be constant speed or variable speed. When the liquid content of the feed powder is appropriate, agglomeration occurs and rolls in the bowl.

The drum has a certain slope, and the angle between its axis and the horizontal surface is below 10°, which is conducive to the longitudinal rolling of the material along the roller. The feed end is often equipped with a retaining ring to prevent the material from flowing backwards.

A retaining ring can also be installed at the outlet end of the drum granulation production process to increase the thickness of the material layer and extend the residence time in the main bowl. In other cases, a spiral discharge ring is often used to transfer boredom to the drum. At the end of the picture. Sometimes the cylindrical screen is integrated with the bowl to form the product outlet.

In the whole NPK fertilizer manufacturing process, the feed consists of fresh material and circulating material, and the feeding system can adopt belt conveyor, chute pipe or other similar equipment. The bonding liquid is injected either before the solid material enters the rotating cylinder or immediately after the solid enters the rotating cylinder.

More detailed info, welcome go to https://www.fertilizer-plants.com/rotary-granulator/

New fertilizer compaction granulation process

In view of the need to upgrade the fertilizer production equipment, our factory has developed a roller table granulator for compound fertilizer production, which is efficient and convenient, and opens up a new way to improve the added value of fertilizer products.

Advantages of the new fertilizer extrusion granulator

Roller pressing granulator has the characteristics of less investment, high efficiency, superior performance and easy to use. Compound fertilizer granulation is completed by double-roller dry extrusion process, and the material is directly pressed into granules at room temperature.

Rotary Drum Granulation Machine

Using this equipment, the multi-compound fertilizer with ammonium bicarbonate, urea, ammonium chloride and ammonium phosphate as the base material has high strength and good sustained release performance. To achieve long-term, controlled-release and slow-release effects, fertilizer efficiency can be increased by more than 20%.

At the same time, the drum granulator also solves the problem of insufficient strength of organic fertilizer granules produced by the current rotary drum granulator and disc granulator equipment. In addition, due to the new technology of dry powder roller pressing granulation, the production process does not cause loss of material and physical properties. In order to realize the universal production of equipment, to meet the needs of different users.

The company is also committed to the miniaturization and multi-functionality of the granulator to solve the problem of large size and low yield of the old model equipment. The volume is only 1/5 of the equipment of the old model, and the efficiency is doubled.

It’s only 20% of the old device. It can not only meet the needs of large organic fertilizer production lines, but also adapt to the production of small factories.

More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/

Organic fertilizer fermentation equipment application method

The spatial layout of organic fertilizer fermentation equipment is closely related to the size and investment of infrastructure area. The rational layout of organic fertilizer fermentation equipment can reduce investment, effectively use production space, and maximize the effect at the least cost. The following will explain how to do a good job in the spatial layout of organic fertilizer fermentation equipment.

Groove Type Compost Turner Machine Complete System
Groove Type Compost Turner Machine Complete System

1. The influence of raw materials on the production process of organic fertilizer and plant design.

Due to the different raw materials, the production process and fertilizer production machines are affected, and most of the organic fertilizer raw materials are contaminated. In one case, for the pretreatment process of raw materials, the producer can pretreat the raw materials directly on the farm or grower, and then store and transport them to the producer sealed; in the other case, the raw materials are collected directly from the grower and the farm. The treated waste is pre-treated at the plant site. These two methods have a direct impact on the regional construction of the processing zone.

2. Influencing factors of fermentation technology.

The fermentation process should depend on the amount of material. At present, aerobic fermentation is more in line with production standards. The fermentation cycle consists of two parts: fermentation maturity and secondary aging. Organic fertilizer fermentation should try to choose tank fermentation or strip fermentation. In the case of the same capacity requirements for both, the strip fermentation occupies a larger plant area.

Windrow Turner for Bio Fertilizer Production
Windrow Turner for Bio Fertilizer Production

Another factor affecting the fermentation process is the fermentation equipment used. In tank fermentation, multi-tank fermentation often uses a mobile crane, which moves the material directly to the outlet during the dumping process. The second stage of aging can be transferred to the fermentation tank for continuous fermentation, but the transfer of raw materials is inconvenient due to the walking composter or dumper. The secondary aging process is often in situ aging, affecting the fermentation cycle.

3. The influence of the process in the later stage of deep processing.

The post-processing technology of organic fertilizer production line equipment is divided into powder organic fertilizer production line technology and granular organic fertilizer production line technology. There is a big difference between the floor space and the capital investment of the equipment. The granular organic fertilizer production line is more complex, including disc granulator, drum granulator, flat mold granulator, rotary drum granulator and other equipment and follow-up processes.

Drum granulator for organic fertilizer production

The structure of organic fertilizer double roller granulator adopts granulation, forming and screening as a whole, which has the characteristics of beautiful appearance, simple operation and low energy consumption.

The roll body and other main parts are made of new metal, which has the characteristics of corrosion resistance, wear resistance, impact resistance and so on.

Double roll granulator is a new type of equipment developed and produced on the basis of the original drum granulation. It can be widely used in chemical fertilizer processing, organic fertilizer manufacturing process and other production industries.

In the process of organic fertilizer production, raw materials are sent to the hopper;

The drum granulator is formed by the high-pressure roll body relative to the drum;

The raw materials after demoulding automatically flow into the crushing and forming chamber under the roll body.

The crushing power is the sprocket of the driving roller, and a pair of crushing rollers are driven by the chain to make relative movement. Crushing is carried out in the working chamber and then screened. The finished particles flow out of the discharge chute through the screen and out of the machine.

Extrusion granulation technology in fertilizer production

The fertilizer is in the form of lump in the initial stage, and the product is difficult to be mechanically developed, resulting in poor fluidity and agglomeration.

Therefore, the fertilizer production machine developed granulation equipment.

After fertilizer granulation, the fertilizer efficiency is greatly improved, and the transportation and use are greatly convenient.

Therefore, the production of granular organic fertilizer is the general trend. Compared with powder, granular organic fertilizer has a broader market and more advantages in price.

The double roll extrusion granulator gathers the solid materials together by pressure, and then extrudes the materials by two reverse rotating roller shafts driven by eccentric sleeve or hydraulic system.

Double Roller Extrusion Line for Compound Fertilizer Production Line

When the solid material is extruded, first remove the air between the powder particles to rearrange the particles and eliminate the gap between the materials. It is different from the traditional drum granulator.
Production technology of drum extrusion granulation of organic and inorganic fertilizer

1. Add the qualified raw materials into the mixer according to the proportion requirements and mix evenly.

2. It is conveyed to the disc feeder to remove the metal material in the material during the conveying process.

3. The materials in the disc feeder are evenly fed into the roll pelletizer. The materials are forcibly extruded into thin sheets through two pressure rollers, and then crushed into fragments by the coarse crusher under the pressure roller, and then screened. The material on the screen continues to be crushed and screened.

4. Semi finished products are transported to the finished product screening machine. The screened fine particles return directly to the disc feeder. The large particles are crushed by the crusher and then returned to the disc feeder.

5. The qualified products are transported to the automatic packaging scale for weighing, packaging and warehousing.

More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/

How to install double roll granulator easily

The double roll extrusion granulator is suitable for a variety of fertilizer formulations without drying. The product is rolled and formed at one time to make the product quality meet the technical requirements of compound fertilizer.

Drum granulator, drum granulator and disc granulator are all special compound fertilizers used for the production of various crops. They are updated products for energy conservation and consumption reduction in the compound fertilizer industry.
Drum granulator is the key and important equipment for compound fertilizer granulation.

Double Roller Granulation Line
Double Roller Granulation Line

It has the characteristics of advanced technology, reasonable design, compact structure, novelty and practicality. The granulator has low energy consumption and forms a small organic fertilizer production line with corresponding equipment, which can form a certain continuous and mechanized production capacity.

Precautions for installation of counter roll granulator
The fixed roll is directly supported on the press frame, while the so-called floating roll is supported in the frame by hydraulic and pneumatic springs.

The movement of the floating roller constitutes the basic principle of the roller press. The degree of roller movement (roller clearance) is a function of the pressure generated by the hydraulic system relative to the reaction force exerted by the processed material and the preset “zero position” of the roller clearance.

According to the requirements of the specific process, the clearance itself is controlled by the hydraulic supply unit. This design feature ensures that all feeds pass through the pressure zone under the same process conditions, so as to ensure that the output quality of products remains unchanged.

1. Installation: after the double roll extrusion granulator arrives at the plant, take the granulator as the host, determine the installation height and horizontal placement according to the number of granulators, and cooperate with the granulation production process flow chart.

The machine frame has corner holes and can be installed on the concrete (the fixed momentum of vibration is small, so there is no need for a solid concrete foundation).

2. Debugging: the machine has been started for debugging before leaving the factory, and can be put into production after simple debugging.

More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/double-roller-granulator-sale/

Rotary drum granulator for compound fertilizer

1. The inner wall of the drum can be lined with several rubber plates or polypropylene plates, and there are air holes at the corresponding position of the drum.

When the lining and the cylinder move from bottom to top at the same time, the lining sags due to its own weight, so that the materials attached to the lining fall due to gravity, which plays the role of automatic cleaning and caking.

2. If necessary, ammonia can be injected into the material layer of the drum granulator to make the material react.

3. In the granulation process of organic fertilizer production line, steam can be introduced into the material layer in the drum to improve the temperature of granulation materials, improve the salt solubility of granulation materials.

Rotary Drum Granulation Machine

It can reach high liquid volume at low moisture content, so as to meet the liquid volume required for granulation and reduce the amount of evaporated water in the drying process.

4. During the operation of the drum granulator, the operator can observe the granulation of materials at any time, so as to take timely measures as required to ensure the normal operation of the fertilizer production line.

Disadvantages of drum granulator

Unlike disc granulator, drum granulator can classify particles during operation. The relative granulation rate in the granulator is low. The granulation rate is generally only 40% ~ 60%, lower than that of disc granulator. Granulation rate.

The drum granulator has large production capacity and slightly higher return material. The quantity of returned materials on the production line directly affects the output and quality. The finished product has less particles, more flour and a large amount of returned materials, which directly affects the output.
However, we can control the return amount of the whole fertilizer production line to reach a reasonable range.

There are many large particles returned, which directly affect the smoothness and roundness of the product. According to experience, the amount of returned material is about 30%, which can effectively control the formation of large particles.

More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/quality-rotary-drum-granulator/

Double Roller Granulator Performance Enhancement Tips

Serious roll surface wear will affect the production efficiency of double roll granulator and the particle size of finished products. If it is serious, stop the machine and replace the roll surface. How to reduce the wear of materials on the roll surface during the use of the equipment?

When the double roll granulator granulates the materials, the roll surface will be worn gradually. The material must be fed evenly along the length of the pelletizer. If the feeding is uneven, annular grooves will appear on the surface of the drum, which will affect the normal operation of the fertilizer granulator and the particle size of the product is uneven. When feeding, the feeder shall not only feed uniformly and continuously, but also its length must be consistent with the length of the roller.

Double Roller Extrusion Line for Compound Fertilizer Production Line

Need more diffrenet types of machines for organic compound fertilizer production, welcome go to https://fertilizerplantequiment.com/

Double roll granulator is sometimes equipped with grinding wheel on the frame. When there are pits or grooves on the roll surface, the roll surface can be ground and repaired on the machine without removing the roll surface, or repaired directly on the roll surface. For maintenance, the surfacing device needs to be installed on the fertilizer granulator. Some drum granulators are equipped with drum automatic axial reciprocating motion device to make the drum surface wear evenly.

In addition, the wear of the drum surface will increase the discharge port, so it is necessary to adjust the movable drum. During adjustment, pay attention to keep the two rollers parallel to each other to prevent skew. The moving roller is installed on the rocker arm or the double roller granulator with hydraulic compensation device.

When the movable roller moves, it will automatically ensure that the axes of the two rollers are parallel.

More detailed info welcome go to https://fertilizerplantequiment.com/double-roller-extrusion-granulator/

Granulation Equipment for Compound Fertilizer Pelleting

The two in one nitrogen phosphorus potassium fertilizer granulator is widely used for granulating nitrogen phosphorus potassium fertilizer and organic fertilizer.

Because of its high granulation rate, stable operation, strong and durable equipment and long service life, it is the preferred equipment for the majority of users. Its volume is larger than that of disc granulator and its production capacity is stronger.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

During installation, pay attention to the following matters.

1. Selection of installation location

The two in one granulator with rotating mixing teeth shall be installed on a horizontal concrete foundation. For the sake of safety, the granulation equipment shall be further reinforced with anchor bolts. During installation, the main body shall be vertical to the horizontal plane.

Further inspection shall be conducted after installation, including whether the bolts of each part have been fixed. If it is loose, it shall be reinforced in time to ensure that all parts are installed in place.

2. Preparation before operation

When configuring the power supply of nitrogen, phosphorus and potassium fertilizer granulator, it should be selected according to the power of the equipment itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production

3. Equipment use and maintenance

When maintaining the two in one nitrogen phosphorus potassium fertilizer granulator, pay attention to the selection of lubricating oil, because good lubricating oil has a great impact on the service life of the bearing, and it is strictly prohibited to use inferior lubricating oil.

Generally, parts requiring sealing and oiling include rotating bearings, roller bearings, all gears, movable bearings and sliding surfaces. Regular and periodic inspections shall be carried out. Once any problem is found, it shall be repaired in time. In case of abnormal noise during use, stop production immediately to avoid safety accidents.

Our company has developed and produced 60, 80, 100 and other specifications of internal rotating gear granulator, which can also be customized according to the fertilizer production line and user needs. The shell of granulator adopts thickened seamless steel pipe, which is durable and never deformed. In addition, the stable base design makes it run more smoothly.

More detailed info, welcome go to https://fertilizerplantequiment.com/fertilizer-granulator/

Popular Sale Machines for Wet Granulation Method

In the process of organic fertilizer production, there are different kinds of granulation equipment for different raw materials. Many fertilizer investors do not know what kind of granulator equipment they need to use to produce fertilizer.

Now we will explain to you the granulation equipment in the granulator which is widely used – drum granulator.

Drum granulator is a granulator widely used in the production of compound fertilizer, organic fertilizer, biological fertilizer, controlled-release fertilizer and other fertilizers. It is suitable for cold and hot granulation in temperature and large-scale production of various nitrogen, phosphorus and potassium fertilizers with high, medium and low concentration in concentration.

Rotary Drum Granulation Machine

Main working mode

Drum granulator adopts wet granulation, and disc granulator also adopts this granulation method. The drum pelletizer can fully produce chemical reaction after the crushed materials are humidified in the cylinder through a certain amount of water or steam. Under certain liquid phase conditions, with the help of the rotary movement of the cylinder, the material particles will produce extrusion pressure and agglomerate into balls.

Granulation principle

The drum granulator produced by our factory adopts special rubber plate lining or acid resistant stainless steel lining, which has the characteristics of high balling strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, convenient operation and maintenance and other characteristics.

The drum granulator is filled with steam, gas ammonia or phosphoric acid or nitrogen solution, phosphorus ammonia slurry and heavy calcium slurry to complete the chemical reaction and heating compound fertilizer granulation process in the drum; Or cold granulation process of compound fertilizer with a small amount of water.

The material to be granulated passes through the rotary movement of the cylinder, and the cylinder is not the material to produce rolling rotation. In a certain humidity and temperature, agglomerate into balls to complete the ball making process.

Detailed info, welcome go to https://fertilizergranulatormanufacturer.com/

Solid-liquid separator used for biogas plants

The production of organic fertilizer by aerobic fermentation and biogas by anaerobic fermentation are two important ways to solve the pollution of livestock and poultry breeding.

When the moisture content of fresh wet cow dung is too high, it is not conducive to the rapid fermentation of cow dung. If too much straw is added to regulate fermentation, it is not easy to control the proportion of fermentation materials. Therefore, a solid-liquid separator is needed to dehydrate cow dung before fermentation.

Solid Liquid Seperator for Manure Waste Recycling
Solid Liquid Seperator for Manure Waste Recycling

Compared with pig manure and chicken manure, the unit efficiency of cow manure biogas fermentation is lower. The main reason is the high content of crude fiber in cow dung. In the fermentation process with screw press dewatering macine, the crude fiber is almost non degradable in a short time, and the utilization rate of fermentation equipment is poor.

Especially in cold areas, the fermentation system needs sufficient supply. Fermentation can only be carried out by heating, and the fermentation liquid after solid-liquid separation is more suitable for biogas fermentation. Therefore, using organic fertilizer equipment to treat cow dung and improve its utilization efficiency is of great significance.

Using organic fertilizer equipment to treat cow dung can achieve better production effect. The solid-liquid separator separates cow dung from solid and liquid, and produces briquette fuel from the separated solid materials. The water content of solid matter in cow dung treated by solid-liquid separator is less than 60%.

The solid-liquid separator greatly improves the drying efficiency and has obvious advantages over other similar equipment in the market. The separated cow dung is further processed as raw material to produce fuel or organic fertilizer through flat die extrusion granulator. The calorific value of fuel produced by flat die extrusion granulator shall not be lower than that of wheat straw, rice straw, corn straw and soybean straw briquette. The organic fertilizer made by flat die extrusion granulation mechanism has long-lasting effect and high organic matter content.

More detailed info go to https://organicfertilizermachines.com/fertilizer-manufacturing-process/

Roller granulator maintenance tips

Some faults may occur during the operation of the counter roll granulator. The operator shall carefully analyze the causes according to the specific fault phenomena, and eliminate and deal with them in time. This is the most common type of fertilizer granulator.

The equipment of double roll extrusion granulator adopts normal temperature production process without drying. The granulator is formed at one time with high output. Generally, one ton to three tons can be produced in an hour. The specific output depends on the specification of the twin roll extrusion granulator. The product investment of granulator is very small and the economic benefit is quick.

Common faults of double roll granulator: materials do not form balls and are not loaded into cakes. This problem is common in the production process of granulator.

This is caused by insufficient supply of raw materials or excessive particle gap of equipment;

It is also possible that the distance between the two ends of the double roll extrusion granulator is inconsistent with the distance between the two ends. If it is the former reason, just add enough materials.

The clearance setting of the granulator needs to be adjusted in the following two cases.

No problem.

Common faults of fertilizer roller extrusion granulator 2: sometimes there is a problem that the roller extrusion granulator does not drop the ball
Cause: this situation is generally caused by high water content of materials or insufficient ball making pressure of the machine.

Solution: we only need to replace materials with less water content. If the pressure is not enough, adjust the pressure control system of the equipment to shorten the distance between the two rollers of the machine. As long as you master these situations, you can deal with them easily.

Granulation Equipment Selection in the NPK Production Line

The two in one nitrogen, phosphorus and potassium fertilizer granulator is widely used for granulating nitrogen, phosphorus and potassium fertilizer and organic fertilizer.

Rotary Drum Granulation Machine

Because of its high granulation rate, stable operation, strong and durable equipment and long service life, it is the preferred equipment for the majority of users. Its volume is larger than that of disc granulator and its production capacity is stronger. During installation, pay attention to the following matters.

1. Selection of installation location

The two in one granulator with rotating mixing teeth shall be installed on a horizontal concrete foundation. For the sake of safety, the granulation equipment shall be further reinforced with anchor bolts. During installation, the main body shall be vertical to the horizontal plane.

Further inspection shall be conducted after installation, including whether the bolts of each part have been fixed. If it is loose, it shall be reinforced in time to ensure that all parts are installed in place.

2. Preparation before operation

When configuring the power supply of nitrogen, phosphorus and potassium fertilizer granulator, it shall be selected according to the power of the equipment itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production.

3. Equipment use and maintenance

When maintaining the two in one nitrogen, phosphorus and potassium fertilizer granulator, pay attention to the selection of lubricating oil, because good lubricating oil has a great impact on the service life of the bearing, and it is strictly prohibited to use inferior lubricating oil.

Generally, parts requiring sealing and oiling include rotating bearings, roller bearings, all gears, movable bearings and sliding surfaces. Regular and periodic inspections shall be carried out. Once any problem is found, it shall be repaired in time. In case of abnormal noise during use, stop production immediately to avoid safety accidents.

Our company has developed and produced 60, 80, 100 and other specifications of internal rotating gear granulator, which can also be customized according to the fertilizer production line and user needs. The shell of granulator adopts thickened seamless steel pipe, which is durable and never deformed. In addition, the stable base design makes it run more smoothly.

More detailed info on ompound fertilizer npk production, go to https://fertilizergranulatormanufacturer.com/npk-fertilizer-production-process/

Best Machines for NPK Compound Fertilizer Production

Roller granulator is the main machine for powder granulation. With the improvement of environmental protection requirements and production process automation, its importance is becoming increasingly prominent. The roller granulator is used for granulating powdery fertilizer in NPK compound fertilizer production line, and can produce 1 ~ 3mm irregular particles.

NPK Fertilizer Granulation Line
NPK Fertilizer Granulation Line

The treatment process of NPK fertilizer production line mainly includes batching, mixing, granulation, drying, cooling, screening and packaging. Granulation is the core technology of fertilizer production. Roller granulator is widely used in compound fertilizer granulation.

The extrusion granulation process of compound fertilizer is mature and the effect of producing compound fertilizer is good. The feeder quantitatively sends the evenly stirred materials to the roller granulator.

The roller granulator makes the powdered fertilizer into flat spherical particles, which establishes the material properties of the fertilizer. Granular compound fertilizer is too wet. Through the drying and cooling system, the performance of compound fertilizer is improved and easy to store. In order to facilitate production, SX factory has specially designed a rolling granulator production line.

Rolling granulator production line

There are many advantages in the production of NPK compound fertilizer by roller granulator.

(1) Reduce dust pollution and improve working conditions (including production process and use process);

(2) The roller granulator can meet the process requirements of NPK compound fertilizer production line, such as increasing porosity and specific surface area and improving heat transfer.

(3) The rolling granulator improves the physical properties of the product (such as the fluidity, permeability and bulk density of fertilizer), and avoids the adverse phenomena in the subsequent treatment (drying, screening, metering and packaging) and the use of compound fertilizer production (metering, batching, etc.). The rolling granulator creates conditions for improving the automation and closed operation in the production and use process.

More detailed info, go to https://www.fertilizer-plants.com/npk-fertilizer-production-line/

Production Difference Between Organic and Compound Fertilizer

Compound fertilizer refers to the fertilizer processed by the nitrogen, phosphorus and potassium fertilizer production line, which contains at least two of the three nutrients of nitrogen, phosphorus and potassium.

Advantages:

1. There are many nutrients and high content of active ingredients.

2. The fertilizer granulator combines a variety of nutrients into solid particles. The particles are relatively solid, dust-free, uniform in size, small in moisture absorption, and convenient for storage and application.

Drum Granulators Details
Drum Granulators Details

3. Low production cost, saving transportation cost and packaging materials.

4. Save fertilizer labor.

5. Less by-products.

Disadvantages:

1. The nutrient proportion of compound fertilizer is relatively fixed, which is difficult to meet the different requirements of various soils and crops;

2. The location and release rate of nutrients in compound fertilizer can not fully meet the special requirements of crops for nutrients in a certain period;

Biological organic fertilizer

Bio organic fertilizer refers to a specific functional microorganism and organic matter after harmless treatment and decomposition with animal and plant residues (such as livestock manure, crop straw, etc.) as the main raw materials.

Finally, they are made by organic fertilizer production equipment. This fertilizer has the functions of both micro biological fertilizer and organic fertilizer.

Advantages:

1. Bio organic fertilizer contains a large number of beneficial microorganisms. On the one hand, it can provide plants with a variety of active substances to promote the growth of alfalfa, on the other hand, it can coexist with nitrogen fixing bacteria in alfalfa rhizosphere.

On the other hand, alfalfa also has the function of dissolving phosphorus and potassium, which can convert the unusable elements in the soil into soluble substances that can be absorbed by plants.

2. Improving soil enzyme activity is conducive to improving soil absorption, buffer and stress resistance;

Increase the organic colloid in the soil, cement the soil particles into a stable aggregate structure, improve the physical, chemical and biological characteristics of the soil, and improve the water, fertilizer and permeability of the soil.

3. Create a good soil environment for plant growth.

Bio organic fertilizer is completely harmless to plant growth, but its effect is slower than compound fertilizer. The combination of the two is more beneficial to plants.

More detailed info, welcome go to https://fertilizerplantequiment.com/fertilizer-granulator/

Organic Fertilizer Machines VS Compound Fertilizer Machines

The internal quality of organic fertilizer mainly depends on raw material fermentation and product formula. The key factors affecting the fermentation of organic fertilizer production process include microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water content, pH value and aeration control.

If one factor is not well controlled, the whole fermentation will be affected, resulting in incomplete fermentation or too long fermentation time. If the material is fermented and prepared well, the effect is better than inorganic fertilizer, and the cost is also low.

Organic Fertilizer Production Line

It can also improve the living environment of plants and become green fertilizer. The formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer, and the formula of different soils and crops is also different. The manufacturing process of organic fertilizer is different from that of compound fertilizer, and the equipment they use is also different.

Difference between compound fertilizer production process and organic fertilizer production process

The equipment required in the manufacturing process of organic fertilizer is mainly divided into fermentation part and production granulation part. NPK fertilizer production line is mainly granulation processing. The granulation part of organic fertilizer is also different from inorganic fertilizer.

Because organic raw materials are different from inorganic raw materials, the production of inorganic raw materials can be mainly based on the formula of raw materials, mainly chemical reactions. If the formula is appropriate, the operation is skilled, the granulation rate is very high, and the production is relatively easy.

Even if the fermentation of organic fertilizer raw materials is better, granulation is more difficult, because the characteristics of organic raw materials are light, rough, low adhesion rate and a wide variety of organic substances. Raw materials have different characteristics, so special attention should be paid to the selection of fertilizer granulator, otherwise it will not only affect the output, but also the appearance of the product is not beautiful.

Fertilizer production equipment

When selecting organic fertilizer production process equipment, the following points should be paid attention to: output of organic fertilizer production, organic raw materials, fermentation mode, mechanization degree of fertilizer granulator and organic fertilizer equipment.

These are key factors in purchasing equipment. In short, organic fertilizer production is a relatively complex process, but the risk is relatively small, which can bring huge profits to enterprises.

More detailed info on different types of fertilizer machines, welcome go to https://www.fertilizer-plants.com/

NPK Plant Equipment Maintenance Tips

How to prolong the service life of equipment in nitrogen, phosphorus and potassium fertilizer production line

The granules of compound fertilizer products are made by mixing and granulating according to the formula, so the nutrient content of granular fertilizer is the same as the standard, and can provide nitrogen, phosphorus, potassium and other nutrients to crops at the same time according to a certain proportion.

NPK fertilizer production line ensures the balanced growth of crops. In the process of using nitrogen, phosphorus and potassium fertilizer production line, pay attention to the maintenance of equipment, and the production effect will be better.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

NPK fertilizer production line

In NPK fertilizer production line, belt conveyor is a common connecting equipment, and conveyor belt is used more. There are some precautions for the use and maintenance of conveyor belt.

During use, keep the conveyor belt clean, avoid direct sunlight or rain and snow as much as possible, avoid contact with acids, alkalis, oils, organic solvents and other substances, and start from the heating device one meter away from the conveyor belt. During storage, the temperature and humidity of the conveyor belt shall be appropriate.

During storage, the conveyor belt shall be placed in rolls and shall not be folded. During storage, the conveyor belt shall be turned once a quarter.
Attention should also be paid to whether all parts of the fertilizer granulator work normally. Pay attention to check the wear degree of vulnerable parts and replace the worn parts of granulator for npk at any time.

In order to avoid serious accidents, when the machine encounters materials that cannot be broken, the movable bearing cannot move on the chassis.

The bearing bears all the loads of the machine. Therefore, good lubrication has a great impact on the service life of the bearing and directly affects the service life and operation rate of the machine. Therefore, the injected lubricant must be clean and the seal must be good.

Newly installed tires are easy to loosen and must be checked regularly. In actual operation, if the rotating gear has impact sound during operation, stop immediately for inspection and eliminate it.

More detailed info on compound fertilizer production, welcome go to https://fertilizergranulatormanufacturer.com/npk-fertilizer-production-process/

 

Drum Screener Application Methods

How to avoid fertilizer blocking the screen of drum screening machine
Whether it is the simple treatment of organic fertilizer powder or the fine processing of organic fertilizer production line and NPK fertilizer production line, it needs the screening of drum screening machine.

When the raw materials are wet, the screen is easy to be blocked, especially in the screening after compost crushing, the moisture content of compost is high, and the drum screen is easier to be blocked. In order to solve the problem of screen blockage, we specially designed a device to improve the drum screening machine.

Rotary Screener
Rotary Screener

By installing a belt beating device on the drum screening machine, the material blocking of the screen can be reduced, so as to reduce the blocking.

Influence of screen blockage on drum screening machine
Screen blockage is a possible problem in the production of fertilizer by drum screening machine. In case of blockage, it will cause excess return of organic fertilizer production line and nitrogen, phosphorus and potassium fertilizer production line and reduce production efficiency. In the process of screen blockage, the bonding material will roll more and more, and the load of the motor will increase.

Not only waste electricity, but also burn the motor. More seriously, it will cause the main shaft of the drum screening machine to break, resulting in the reduction or even shutdown of the whole fertilizer production line, which will bring great losses to the fertilizer plant.

Belt beating device of drum screening machine

A belt beating device is installed on the drum screen, which greatly reduces the blocking failure of the screen in the fertilizer production line. When the drum screen rotates, the beating device is fixed. The beating device continuously beats the materials on the screen to beat the wet materials stuck on the drum screen.

The drum screening machine rotates continuously and the beating device knocks the materials continuously to ensure that the screen is not blocked. The length of the belt tapping device should not be too long to avoid weakening the tapping force.

More detailed info on the rotary drum screener, welcome go to https://fertilizerplantequiment.com/product/rotary-screening-machine/

NPK fertilizer drum granulator installation basis

As a kind of NPK fertilizer granulator equipment, the drum granulator has the characteristics of energy saving and large output. The drum granulator is provided by Zhengzhou SX, a professional fertilizer machine and production line manufacturer. We provide high-quality installation guidance and after-sales service – sales volume.

The installation and commissioning steps of drum granulator are as follows:

1. Installation of drum granulator:

After the machine arrives at the factory, it shall be installed according to the process flow, and the elevation and horizontal position of the machine shall be pointed out. It shall be installed in the inclined position, with a general inclination of 2-5 degrees (which can be adjusted by the user). The thickness of the mechanical backing plate between the base and the foundation plate shall not be greater than 30-35 mm;

Rotary Drum Granulation Machine

(1) The bottom plate is used to adjust the height of the base to make the bottom inclined by 5 degrees;

(2) The adjustment of the base is applicable to the oil cylinder on the support, and the supporting roller is adjusted along with it;

(3) Install the transmission part of the drum granulator;

(4) Confirm that the supporting roller, transmission device and oil cylinder are adjusted in place, and start pouring cement. After 8-10 days, the cement solidifies and start no-load test;

(5) Adjustment method of body position:

Rotary Drum Granulator

A. Install two parallel steel wires with a diameter of 0.5-1mm on the body of the drum granulator, and check the steel wire level with a level gauge;

B. The two-phase hammer tangent to the sphericity drops from each sphericity along both sides of the dryer;

C. Measure the distance from the wire to the pendant and detect the horizontal position of the body;

D. Check the position of the vehicle body on the vertical plane by detecting the relative vertical elevation of two higher points of the rolling circle;

E. Adjust the measurement of C and d by means of movable electric pulley to make the machine body in the correct position;

2. No load commissioning of drum granulator:

A. The no-load test lasts for 8 hours, the bearing temperature shall rise steadily, and the bearing temperature shall not be higher than 50 ℃ at the end of the test run;

B. The noise of gears shall be uniform, neither high nor low;

C. After the test, observe that the bearing shall be free of serious wear and tear.
We will provide installation and commissioning services for drum granulator and the whole NPK fertilizer production line, organic fertilizer production line and BB fertilizer production line.

More detailed info on the rotary drum granulator, welcome go to https://fertilizerplantequiment.com/rotary-drum-granulator/

How to buy a quality machine for fertilizer production?

Now many people have a certain understanding of the production process and equipment of organic fertilizer. For environmental reasons, the primary problem facing farms is how to deal with livestock manure.

At this time, the organic fertilizer production line comes in handy.

Many people know that the organic fertilizer production line is used to treat livestock manure into organic fertilizer. As a manufacturer of organic fertilizer equipment, we also teach others how to make organic fertilizer.

Now many countries and regions are also strongly supporting the use of organic fertilizer, so many people want to buy a set of organic fertilizer production equipment to make fertilizer and make money.

Huge chain plate type compost turner for hadling orgnaic waste_yasuo

Organic fertilizer manufacturing process mainly includes equipment and process
Composter – material crusher – mixer – fertilizer granulator – rotary dryer – Rotary Cooler – drum screening machine – coating machine – packaging machine.

Organic fertilizer production process

The fermentation stacker adopts advanced crawler, which can be lifted and lowered. The lifting type is mainly used when the tank width is no more than 5m and the unloading depth is no more than 1.3m. The pig manure composting fermentation dump truck has a good limit switch, which can not only ensure our safety in time, but also limit the amount of materials in case of abnormal conditions.

Although the purchase of organic fertilizer production line mainly depends on the price, the appearance is also very important. The appearance design should meet the aesthetic views of consumers and be comfortable to use.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

Now many manufacturers can customize colors, most of which can be customized according to the requirements of users. In addition, pay attention to the details of the equipment, whether the workmanship is fine, whether the welding trace is obvious, whether the screws are in place and whether the appearance of the whole machine is flat. Detailed info on organic fertilizer production process, welcome go to https://www.fertilizer-plants.com/organic-fertilizer-manufacturing-plant/

How to buy a quality granulator for your fertilizer production plant?

Granulator is a key part in the manufacturing process of nitrogen, phosphorus and potassium fertilizer. Sometimes, in order to save costs, some enterprises often just choose granulation equipment suitable for production. Granulator is a machine that makes animal manure, straw, wood and other materials into solid particles. So today, granulators are used not only in industry, but also in chemistry and agriculture.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

According to our research on NPK fertilizer granulator on the market, the granulation equipment includes organic fertilizer granulator, disc granulator, drum granulator, pulverized coal granulator, etc. you should do your homework before purchasing a suitable granulator. In fact, when selecting the granulator, we should comprehensively consider the problems of raw materials, water content of materials, shape and size of particles, etc.

In the chemical fertilizer industry, the granulator can be divided into organic fertilizer granulator and composite granulator. By studying many fertilizer granulators on the market, most of them are as follows:

Organic fertilizer granulator: new organic fertilizer granulator, double die extrusion granulator and flat die granulator.
Compound fertilizer granulator: disc granulator, flat mold granulator and drum granulator.

Disc granulator is widely used for granulation of organic fertilizer, compound fertilizer and organic-inorganic fertilizer.

Disc granulator features:

1. The pot body adopts circular arc structure, and the yield of compound fertilizer can reach 93%.
2. The raw material particle size of disc granulator shall not exceed 50mm.
3. The fertilizer granulator has the advantages of simple structure and convenient adjustment.

On site inspection of manufacturers depends not only on equipment, but also on after-sales service. No matter how good things are, there will inevitably be problems. This requires the manufacturer’s technical support and after-sales service. Users can select appropriate fertilizer production equipment and appropriate granulator model according to the output of their own factory.

Organic fertilizer equipment price details

Processing pig manure organic fertilizer is a good project. It can not only protect the environment, but also recycle resources and generate income for farmers. SX factory has been engaged in organic fertilizer production process and equipment for many years, and the production equipment is very complete.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

There are application cases in India, Egypt, Malaysia, Pakistan, Ukraine, Turkey, Spain, Vietnam, Kenya, Algeria, Russia and other countries and regions. Let’s take you to understand the configuration differences of different processes of organic fertilizer production equipment.

Organic fertilizer production process

(1) Equipment required for pig manure granular fertilizer production line: in addition to the basic equipment required for powder fertilizer, organic fertilizer granulator, organic fertilizer dryer, organic fertilizer cooler, coating machine, packaging machine, etc. such a set of equipment depends on what kind of granulation system, but its price is not high and relatively affordable.

(2) Equipment required for the production process of medium and large-scale organic fertilizer, nitrogen, phosphorus and potassium fertilizer: mostly used in professional fertilizer production enterprises. It is characterized by large output, high degree of automation compared with small equipment, and improved overall performance of the equipment. Price of complete set of medium-sized organic fertilizer equipment: USD 40000-100000. The price of large-scale complete sets of organic fertilizer equipment is higher than that of simple fertilizer production line, but it reduces the single cost of fertilizer production.

(3) Small pig manure powder fertilizer production line needs equipment: small investment. Common small organic fertilizer equipment: high humidity material crusher, drum screening machine, 3M and 4m fermentation stacker, small belt conveyor and packaging machine equipment. Such a set of equipment is suitable for many small farms.

The specifications of a complete set of organic fertilizer equipment required by pig farms, cattle farms, sheep farms and chicken farms are similar, and the specific chemical fertilizer production line depends on the output and process requirements.

More details on the cost to make organic fertilizer, welcome go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

NPK Equipment Working Efficiency Enhancement

At present, almost all NPK fertilizers are manufactured by automatic configuration, and the production process of organic fertilizer is basically realized by mechanical equipment.

The fertilizer production process is relatively strict. Before operation, it must be controlled according to the strict control process, so as to give full play to the energy efficiency of the equipment and achieve twice the result with half the effort.

20t per hour compound fertilizer production line
20t per hour compound fertilizer production line

During the operation of fertilization equipment, the machine shall be debugged before the initial start-up of the machine, especially the drum granulator, dryer, cooler and other equipment.

Appropriate tools shall be used during commissioning. In addition, do not use excessive force when removing components, so as not to damage parts. After commissioning, the loose parts shall be tightened

In order to make the fertilizer production equipment play a better function, it is not only a normal control process, but also needs regular inspection and maintenance to prevent unnecessary problems in the operation process.

More details, welcome go to https://fertilizergranulatormanufacturer.com/npk-compound-fertilizer-granulation-equipment/

Area Occupied on Organic Fertilizer Production Line

Requirements for organic fertilizer production site

The small-scale organic fertilizer production line occupies land according to the equipment configuration. The simple organic fertilizer production line covers a small area, while the large-scale fertilizer production line with complete equipment covers a large area.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

The simplest fattening equipment covers an area of about 100 square meters, and the smallest fermentation site also needs 100 square meters. The whole plant also includes warehouses and expected warehouses, which should be included before site planning.

It is suggested to choose the larger plant area instead of the smaller one. If the later production scale is large, just add other equipment. If the selected site is small and only suitable for current use, a new site will have to be selected after the scale is expanded in the later stage.

Organic fertilizer production line equipment

We produce complete sets of organic fertilizer equipment. We plan the production process of nitrogen, phosphorus and potassium fertilizer and organic fertilizer production line for customers free of charge, and design different production processes.

In addition, we can configure different production equipment and processes according to different scales and different raw materials (such as livestock manure, straw, mushroom residue, etc.).
More detailed info, welcome go to https://www.fertilizer-plants.com/

Daily troubleshooting rules for organic composting equipment

Organic composting equipment is simple and practical, and the generated fertilizer can be quickly absorbed by crops. In order to make better use of the dumper in the process of organic fertilizer manufacturing, the maintenance of chemical fertilizer equipment is very important.

1. The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication is closely related to the service life of the bearing.

2. Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine are rotating shaft roller bearings, all gear movable bearings and sliding surfaces.

Disc Granulation Process Line

3. Newly installed tires are easy to loosen and should be checked frequently.
4. Pay attention to the normal operation of all parts of the upender.

5. Pay attention to check the wear degree of the easily worn parts of the lathe, and replace the worn parts at any time. More details,welcome go to https://compostturnermachine.com/

6. Dust and other sundries shall be removed from the underframe plane of the movable device of the upender to avoid serious accidents caused by the movable bearing unable to move on the underframe when the machine encounters immovable materials. Broken.

7. When the lathe rotates the gear, if there is an impact sound, stop immediately for inspection and eliminate it.

Organic composting equipment

In the manufacture of NPK fertilizer and organic fertilizer, it is necessary to make a detailed description and solutions to the wear of machine parts and the common faults in the operation manual. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.

More detailed info on different types of organic fertilizer compost machines, welcome go to https://compostturnermachine.com/

Chain plate compost turner knowledge basis

Compost dumper, NPK fertilizer manufacturing process, organic fertilizer manufacturing process, crusher, mixer and screening machine are our main products. Chain plate stacker has unique advantages in organic fertilizer production. The following is its description.

Huge chain plate type compost turner for hadling orgnaic waste
Huge chain plate type compost turner for hadling orgnaic waste

1. The chain plate stacker is suitable for large fermentation tanks with tank height and tank width, which can save the area of composting workshop and reduce civil engineering investment. The traditional trough tipper is generally suitable for 0.8 ~ 1. The height of fermentation tank is 5 m, and the machine is suitable for height 1.5 ~ 2.

It can meet the requirements of large and wide. Tank operation. Compared with small fermentation tank, the area of composting workshop can be reduced by 40 ~ 60%, and the construction cost of fermentation tank can be reduced by at least 1 / 3.

2. The chain dumper adopts the supporting plate structure of chain drive and rolling support, which has small dumper resistance, energy saving and is suitable for deep ditch operation. The tipping support plate is equipped with flexible tensioning and elastic damping system to protect the transmission system and working parts and realize efficient operation.

Through the transverse and longitudinal moving mechanism, the turnover part can be operated at any position in the same fermentation tank, which improves the operation flexibility and reduces the installation capacity and power distribution requirements of the supporting motor.

3. The dumper is equipped with a powerful and stable hydraulic lifting system, which can lift the overturned part. At the beginning and end of turning, the hydraulic lifting system can easily realize the lifting of tipping parts through remote control or on-site operation, which is stable, reliable and fast.

4. The control cabinet is used to control the operation of the whole machine, and the manual control is combined with automatic control. It can control the machine to move forward, move horizontally, turn over and back quickly. The on-site operators do not need to work at will, and can complete all operations remotely at one end of the fermentation tank or from a distance, which greatly improves the on-site environment of the organic fertilizer production process.

More different types of organic fertilizer compost machines, welcome go to https://compostturnermachine.com/

Automatic Equipment for Organic Fertilizer Production

With the increasing attention to environmental protection, the organic fertilizer production line has gradually entered the ranks of hot sales in the market. The process is characterized by large production capacity, high degree of automation and high product quality, and can produce a variety of fertilizers.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

With the development of environmental protection industry, all countries have strengthened environmental governance, especially in waste treatment. Perfect. The following describes the automatic production process of organic fertilizer equipment.

The manual operation and processing of organic fertilizer production line are gradually reduced and tend to automatic operation. This production and processing mode is not only conducive to management, but also the quality of production and processing is controllable.

Automatic production process of organic fertilizer equipment

The automatic production process of organic fertilizer equipment consists of batching device, feeding device and control system. In the process of compound fertilizer production and processing, the production equipment sends a signal.

After signal conversion and amplification, the production equipment is controlled to make corresponding adjustment until the specified production requirements are met, and the processing will stop automatically. The drum granulator can produce the specified granular fertilizer at the set speed.

More details， welcome  go to https://organicfertilizermachines.com/

Organic fertilizer granulation equipment maintenance tips

Organic fertilizer and NPK fertilizer granulators are divided into drum granulator, mixer, flat die granulator, extrusion granulator, disc granulator, etc. Although the working principles of these granulators are different, the daily maintenance methods are basically the same.

NPK Fertilizer Granulation Line
NPK/ organic Fertilizer Granulation Line

If the equipment is really damaged, it needs to be repaired by professionals. The purpose of daily maintenance of organic fertilizer granulator is to reduce and avoid equipment damage, affect organic fertilizer production and cause economic losses. So how to maintain the organic fertilizer granulator in daily use?

Organic fertilizer granulation equipment

1. Keep the workplace clean. After the test of organic fertilizer granulator, the residual mortar inside and outside the granulator shall be completely removed, and the scattered or splashed mortar and splashes on the organic fertilizer equipment shall be cleaned.

The exposed processing surface of organic fertilizer equipment shall be wiped clean, coated with anti rust meat paint and covered with corresponding protective cover to prevent dust from invading again.

2. The organic fertilizer production equipment has no external oil holes, and the gears and worm gears are lubricated with special grease for organic fertilizer equipment. Three in one lubricating grease shall be added to the upper and lower gears every season.

When refueling, the gearbox cover and transmission gear cover can be opened respectively). The lubricating oil shall drip into the sliding surface of the hinged joint between the support gearbox and the support. The worm gear case and bearing have been filled with sufficient transmission grease at the factory. However, the transmission should be thoroughly cleaned once a year and all protective lubricants should be replaced.

3. Always pay attention to the operation of organic fertilizer production line. There shall be no serious abnormal sound and metal friction sound. In case of any abnormality, stop the machine immediately for inspection. After troubleshooting, the machine cannot be started. If there is metal friction sound, check the gap between organic fertilizer equipment first.

4. Check the standard clearance between organic fertilizer equipment frequently.

5. During the maintenance of organic fertilizer equipment, the working clearance shall be re measured every time and adjusted for many times. It can be used again after reaching the standard.

6. If the program controller cannot operate the fertilizer granulator, check whether the power supply voltage, power plug socket and connecting plug base are normal, and check the internal fault of the controller. More details, welcome go to https://fertilizergranulatormanufacturer.com/

Professional fertilizer production line Manufacturer and Supplier

The average utilization rate of chemical fertilizer in China is 25% ~ 30%, and that in developed countries is 50% ~ 60%. The secondary processing of fertilizer is an effective means to improve the utilization rate of fertilizer. The secondary processing of fertilizer should pay attention to the balance of various nutrients.

Adding trace elements to the compound fertilizer production line can increase the fertilizer utilization rate by 5% – 15%, and the cost per ton will only increase slightly. In order to save costs, most chemical fertilizer enterprises are unwilling to carry out deep processing, but they do not hesitate to color chemical fertilizer for the sake of beautiful products.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

However, increasing this cost is not only unhelpful, but also harmful. As fertilizer coloring has become the wrong sales method of manufacturers, they even regard colorful fertilizers as characteristics and innovation. The wide application of pigments in fertilizers has given birth to the fertilizer pigment industry, which is selling well.

Fertilizer manufacturers only need to add a few fertilizer production processes and use NPK fertilizer pelletizer to mix and granulate raw materials, which can greatly improve fertilizer efficiency. Moreover, the processing of fertilizer is not only to make the fertilizer look good, but also to add inorganic fertilizer in the granulation process to crush the raw materials into uniform particle size and turn them into powder, which is conducive to granulation and fertilization.

The competition in chemical fertilizer market is becoming increasingly fierce. Where is the path of fertilizer innovation? This is a problem faced by chemical fertilizer enterprises.

Only by innovating fertilizer with a scientific attitude can we remain invincible in the fierce market competition. For those fertilizer enterprises with bright surface, it is not conducive to agricultural development, but also loses the reputation of fertilizer manufacturers, and will eventually be eliminated. Only by adopting the specialized processing of organic fertilizer production line and improving the quality of fertilizer can we win the market. More details on compound fertilizer production, welcome go to https://fertilizerproductionlines.com/compound-fertilizer-production-line/

What makes a higher performance organic fertilizer granulator drum?

Stable material quantity and uniform liquid distribution in drum granulator are the key to produce qualified particles. When the drum granulator produces compound fertilizer particles, the steam pipe is buried in the material bed, and the water spray pipe is set above the material bed.

Under the condition of stable supply of fertilizer production line, saturated steam not only provides heat, but also provides part of water to humidify the materials. Through the use of steam, the temperature and viscosity of the material are improved, and the water content of the material can be reduced in the granulation process, so as to reduce the drying load.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

Moreover, the liquid phase distribution of steam can be more uniform than that of water. Only when the liquid phase of the material is insufficient and the material is unstable, can water be added as an auxiliary means.

In the process of compound fertilizer production, we have encountered that due to the unreasonable installation of steam nozzle, the liquid phase distribution of materials is uneven, the places with more liquid phase of materials stick to large balls, and the places with insufficient liquid phase, the materials are not easy to form balls, affecting the formation of particles.

In view of this situation, we can increase the steam receiving area of materials by adding steam nozzles.

More details on rotary drum granulator, welcome go to https://www.fertilizer-plants.com/rotary-granulator/

What includes in a complete organic fertilizer plant?

If you want to make organic fertilizer, you must buy a complete set of organic fertilizer production line equipment. The manufacturing process of organic fertilizer needs to be processed by mechanical equipment to achieve the output we need. And the organic fertilizer equipment is processed by strict production line system from the beginning of raw material fermentation to the end of finished organic fertilizer.

Organic fertilizer production line solves the problem of cultivation waste

On the other hand, long-term cultivation of crops leads to soil degradation, so it is urgent to supplement organic matter for conservation. Therefore, the processing of organic fertilizer is also to complete the industrialization of fecal treatment.

The original fecal sewage is a mixture of feces and urine, which can be separated by solid-liquid separator. The separated solid can be used to produce solid organic fertilizer, and the liquid can be processed into water-soluble fertilizer, leaf fertilizer, etc.

Organic Fertilizer Production Line

In the process of manure composting, organic matter changes from unstable state to stable humus material with the decomposition of organic matter and the formation of humus. Due to the decomposition and conversion of carbon and other volatile components, the volume and weight of retting have changed significantly, and the weight and volume will be reduced by about 1 / 2.

If the water content is too high, it will hinder ventilation and make it difficult for the temperature to rise. The decomposition rate is significantly reduced, resulting in anaerobic state, which is not conducive to the growth of aerobic microorganisms and is easy to produce peculiar smell. Low water content can not meet the needs of microbial growth, and organic matter is difficult to decompose.

Complete set of organic fertilizer production line processing

The fermented compost must be made into organic fertilizer and further processed. After the compost is crushed, it is granulated with a fertilizer granulator, and finally the finished fertilizer is packaged and sold.

Complete set of organic fertilizer production line equipment

Many people do not understand a complete set of organic fertilizer equipment, including flat mold granulator, drum granulator, dryer, cooler, screening machine, packaging machine, etc. only by using the connection and technology of the whole organic fertilizer production line, can they make qualified organic fertilizer and harmless treatment of animal feces. After being processed into organic fertilizer by organic fertilizer equipment, it can be sold and used again. Interested in the organic fertilizer production line, go to https://organicfertilizermachines.com/organic-fertilizer-production-line/

Compound Fertilizer Production Line for NPK Manufacturing

NPK fertilizer production line is a special equipment for producing compound fertilizer, with high effective components and many kinds of nutrients; Less by-components and less adverse effects on soil; Low production cost; Good physical properties.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

Compound fertilizer has brought many benefits to agricultural planting. Through some effective and scientific fertilization methods, soil fertility and crop nutrient absorption have been greatly improved.

On the other hand, the compound fertilizer production line also has some disadvantages. The proportion of nutrients in fertilizer is fixed, which is difficult to meet the different needs of various soils and crops. It often needs to be supplemented and adjusted with simple fertilizer.

This requires us to use other fertilizers to make up for our own shortcomings, and achieve the purpose of maximizing nutrition by mixing with other fertilizers. In fertilizer processing, organic fertilizer can also be added to raw materials, and then granulated by drum granulator to supplement the deficiency of NPK inorganic fertilizer.

The advantages and disadvantages of fertilizer produced by compound fertilizer equipment are obvious. We need to use other fertilizers according to their characteristics to provide sufficient nutrients for soil and crops to achieve maximum fertilizer efficiency.

Fertilizer is the key to food production and the core hub of the food chain. The health and safety of the food chain is the foundation of a country. A full set of compound fertilizer equipment processes and produces high-quality fertilizer to increase food safety.

In order to increase production, the disadvantages of extreme application of single chemical fertilizer gradually appear. The current agricultural development urgently needs complete chemical fertilizer production line equipment. In order to improve the current situation, it is necessary to supplement soil fertility and use multi nutrient fertilizers to improve grain yield.

As a fertilizer manufacturer, we should focus on the long term. Our factory strives to develop new fertilizer equipment and provide NPK fertilizer granulator to contribute to the output of high-quality fertilizer and seek new prospects for agricultural ecological balance.

Get to know more compound fertilizer production line, go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

Fertilizer Granualator Design Highlights KnowHow

SX fertilizer machine manufacturer’s equipment is firm and durable, and NPK fertilizer granulator is suitable for different kinds of raw materials. Using our full set of organic fertilizer production line equipment to produce granules has many advantages.

1. The twin-screw horizontal mixer can fully mix the materials and improve the mixing uniformity. The machine adopts a novel rotor structure, and the minimum gap between the rotor and the bright body can be adjusted to close to zero, which can effectively reduce the residue of materials and break large materials. The overall structure is more reasonable, beautiful appearance and convenient operation and maintenance.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

2. The compound fertilizer crusher effectively solves the problem that the compound fertilizer raw materials are easy to absorb moisture and agglomerate, making the next operation of the drum granulator more convenient. The crushing process adopts high-strength wear-resistant cemented carbide synchronous speed chain plate. The design of inlet and outlet is reasonable, the crushed materials are uniform, not easy to stick to the wall and easy to clean.

3. No additives are needed in the production process of rolling granulation, and the dry powder can be directly extruded for granulation.

The particle strength and particle size can be adjusted by adjusting the counter roll distance and changing the counter roll, so as to control the particle strength of the finished product.

Roll to roll extrusion granulator has small roll to roll friction coefficient and can operate circularly to realize continuous production; High output, low temperature rise, no drying process, normal temperature granulation, one-time molding; Complete equipment, reasonable layout, advanced technology, low energy consumption, environmental protection and no pollution.

4. The polishing machine can grind and polish the cylindrical particles formed by the flat mold granulation mechanism into spherical particles. Strengthen the shape of particles, reduce the relative water content of particles, and balance the roundness and uniformity of particles.

Granular fertilizer products have high price, good fertilizer efficiency and less ecological pollution, which are generally accepted by planting parks and fruit and vegetable bases. Moreover, the fertilizer has beautiful appearance, is suitable for large-area sowing and machine application, and has a wide range of uses. More and more investors will consider granulation when buying organic fertilizer production lines.

Fertilizer Crusher Technology Design Improvement on Efficiency Promotion

SX fertilizer equipment factory specializes in providing organic fertilizer production line equipment and various fertilizer crushers, such as cow dung crusher, chicken dung crusher, compost crusher, etc., which is particularly effective for the processing of wet materials.

However, some users reported that the efficiency of the machine is not high, which is related to the operation method. Organic fertilizer equipment manufacturers suggest you take a look at the following points.

1. Material selection is the key. When selecting materials, pay attention to the hardness of the materials. The harder the material is, the harder it is to crush, and the more serious the wear of the equipment. If the crushing speed is slow, the ability of natural crushing will be small. If the composting raw materials are too hard, it means that the manure fermentation is not enough, and the raw materials should be fully fermented. After the compost becomes soft, it can be processed into raw materials for the production of organic fertilizer.
Vertical Fertilizer Crush Machine for Sale

2. The humidity of materials is the key. In other words, when the moisture content in the material is large, the material is easy to adhere in the crusher, and it is easy to be blocked in the process of feeding and conveying, resulting in the decline of crushing capacity. Therefore, before crushing, the water content should be reduced as much as possible to make the crusher work better. Too high water content is not conducive to the direct entry of raw materials into the fertilizer granulator for processing.

3. Composition of crushed materials. The more fine powder contained in the material before crushing, the greater the impact on crushing, because these fine powders are easy to adhere and affect transportation. For fine powder with large content, it shall be screened in advance before crushing raw materials.

4. The crushed material requires high crushing fineness. In other words, the finer the crushed material, the smaller the crushing capacity. The crushed raw materials need to be granulated, and the fineness of raw materials has a certain impact on the production capacity of the drum granulator.

5. Viscosity of materials. That is, the greater the viscosity of the material, the easier it is to adhere in the crusher.

6. Wear resistance of grinding parts of grinding equipment. The better the wear resistance of the machine, the greater the grinding capacity. If it is not wear-resistant, it will affect the grinding ability. SX fertilizer mill ensures wear-resistant quality and realizes high-efficiency crushing performance.

More detailed info, go to https://manurefertilizermachine.com/poultry-litter-pulverizer/

Granulation Equipment Basis for NPK Fertilizer Production

At present, NPK fertilizer granulator is widely used in organic compound fertilizer granulation. It is used for livestock manure, wet compost, green manure, sapropel peat, cake fertilizer, urban domestic waste, etc.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

After purchasing organic fertilizer raw materials, the materials will agglomerate. According to the market survey, there are some caking problems in the granulation of roller extrusion granulator or new organic granulator. However, the packaged particles of npk fertilizer production line shall be qualified products without caking. How to solve the problem?

The raw materials for compound fertilizer granulation process may be affected by fecal storage and transportation. In addition, it is also related to weather and other aspects. For example, on rainy days, the surface of raw materials becomes wet. Then it becomes larger and wider, leading to caking. Caking due to improper long-term storage and transportation.

Understanding the reasons for the agglomeration of organic fertilizer particles can easily solve this problem. With waterproof and breathable packaging, organic fertilizer particles are not affected by air and humidity. You can also use a fertilizer dryer to dry organic fertilizer particles.

The npk granules fertilizer coating machine is adopted to increase the coating process, so that there is a special protective film on the surface of each particle to prevent the influence of external air humidity on the finished particles. This can better solve the problem of caking.

We have designed a variety of NPK fertilizer granulators, including double roll granulator, disc granulator, drum granulator and flat mold granulator, which can be used to produce NPK granulators such as organic fertilizer, organic compound fertilizer, biological organic fertilizer, compound microbial organic fertilizer and humic fertilizer.

With reasonable structure and high degree of automation, we can produce organic fertilizer particles without workers. The granulation rate of fertilizer granulator is 99%, and the yield is 98%. It will not affect the granulation of raw materials with high crude fiber content.

It has low moisture content in the granulation process. When you dry organic fertilizer particles, they only need to be dried at the right temperature. During the granulation process of NPK fertilizer, beneficial microorganisms are retained, which can effectively ensure the survival of bacteria.

Find turnkey project solutions on npk fertilizer production, go to https://fertilizerplantequiment.com/npk-fertilizer-production-line/

Machines Configurations for your organic pig manure fertilizer plants

China has a vast territory and rich resources of organic fertilizer machinery raw materials. It is understood that the final urine excreted by a pig in a year plus padding can produce 2000-2500 kg of high-quality organic fertilizer, which is enough for one mu of land for one year. The component content is more than 6% and the organic content is more than 35%, which are higher than the national standard.

Disc Granulation Process Line

Investing in the construction of organic fertilizer plants has also become an important way for investors to make profits. At the same time, it also drives the development of organic fertilizer manufacturing process.

Many places have begun to build professional equipment and production lines for organic fertilizer production. The government also encourages agricultural and animal husbandry enterprises to increase investment in organic fertilizer equipment.

From the current situation, organic fertilizer will occupy an important position in the chemical fertilizer market in the future, and the development of organic fertilizer manufacturing technology will be unlimited.

Organic fertilizer equipment has three configurations:

High configuration: chicken manure dehydrator, fermentation stacker, semi wet material crusher, horizontal mixer, fertilizer granulator, dryer, cooler, drum screening machine, film coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
Low configuration: semi wet material crusher, horizontal mixer, granulator / drum screening machine, packaging equipment.

More details on organic fertilizer plants machine configuration, go to https://fertilizerproductionlines.com/organic-fertilizer-production-line/

How to install drum granultor for your fertilizer plants?

Installation: after the rotary drum fertilizer granulator arrives at the plant, it shall be installed in cooperation with the granulation process, marked with high and low horizontal positions and installed obliquely. The general inclination is 2-5 degrees (which can be adjusted by the user). Machine supports and drive frames have anchor holes that can be installed on concrete.

Rotary Drum Granulation Machine

The total thickness of the base pad between the machine base and the foundation shall not exceed 30-35 mm;

1. Adjust the height of each base with an annular pad to tilt each base by 5 degrees;
2. The adjustment of each base is suitable for placing the cylinder on the bracket, and finally adjusting the idler.

3. Install the transmission part of the granulator;
4. After confirming that the idler, transmission device and cylinder are adjusted in place, start pouring cement. After 8-10 days, after cement setting, start no-load test run;

5. Posture adjustment method:

Install two parallel steel wires with a diameter of 0.5-1mm at the full length of the left and right sides of the machine body, and check the steel wire level with a level gauge;

Put down the two-phase hammer tangent to each round along the side of the dryer.

Measure the distance between the conductor and the conductor slot to detect that the body is in a horizontal position;

Detect the relative vertical elevation of the highest point of the two fillets and check the position of the body on the vertical plane;

Adjust the measured values of C and d by moving the electric roller to make the machine body in the correct position;

No load test:

The temperature of each bearing shall rise steadily for 8 hours under no-load on different ground, and the bearing temperature shall not be higher than 50 ℃ at the end of trial operation;

The noise of bay gear shall be uniform and not high or low;

After the test run, observe that the bearing shall be free of serious wear and scratches.

Get more details on the drum granulator, go to https://fertilizerplantequiment.com/rotary-drum-granulator/

Disc Granulation Equipment Technological Design Highlights

Organic fertilizer granulator: most structures of disc granulator: each machine is composed of flow channel support, sorting plate, moving frame, ore receiving tank, feeding tank, developing heat pipe and other components. The selection disc is actually a disc with a taper of l: 0.02. The disc is supported on the moving frame through the mandrel, and there is another circular track on the bottom surface, which is pasted on the support roller.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

The rotating weight, electric effect and its transmission elements are installed on the moving frame. The sports frame is hoisted on the mobile support with pure steel. When the electric effect rotates, the idler wheel pulls the disc to rotate for 6.5 seconds, and rotates the heavy hammer at the speed of 300 ~ 400R / min to make the disc surface shake with the progress.

Task principle of disc granulator: Bagnold shearing practice and flow film mining principle are adopted for each machine and cross flow drive belt chute. When the pulp is fed from the core of the disc to the primary selection area of the disc surface, the pulp moves upward on the slope, the ore group is affected by the flow force and shear force caused by the heavy hammer, and the stratification and classification will soon stop.

Heavy ores with large output, large particle size and high density will first precipitate on the vertical plane; Heavy and light minerals with large particle size and small density sink at the lower part of the vertical plane; Light minerals with small particle size and density cannot settle and flow to the tailings connection ore. The minerals of various nationalities sinking in the primary selection area are brought back to the selection area by the rotary table and washed repeatedly by the development water, so that all the secondary light minerals flow to the medium ore tank, while the dense heavy minerals flow to the concentrate ore tank.

Operating characteristics of disc granulator:

(1) Each machine adopts the heavy hammer installed on the moving frame to rotate and vibrate the material selection surface with high frequency, and continuously carry out crawler circulation activities to strengthen the shear effect of liquid flow.

Moreover, this circling shear force is directional, which will lose a strong evacuation pressure and make the ore particles rotate continuously on the disk, so as to slow down the graded settlement process of the ore particle group on the disk. Improve commodity quality and solve power problems.

(2) The sorting surface of each machine is a conical surface, which gradually increases from the feed end to the discharge end. When the pulp is sent to the separation surface, the light speed of the pulp decreases rapidly, the thickness of the ore bed becomes thinner rapidly, and the heavy ore bed is displayed from coarse to fine. After entering the selected area, the developing water scatters to the winding position.

The coarse-grained minerals in the upper part are washed down and then settled in the lower part, so there are two development opportunities above, and the fine-grained minerals in the collapsed part are once. Indirect washing of concentrate tank is conducive to coarse-grained grade upgrading and fine-grained grade recovery. More details, go to https://fertilizergranulatorfactory.com/pan-granulator/

Quality Organic Fertilizer Granulation Technology

Fertilizer granulator is the most important step in fertilizer. If there is no granulator, the fertilizer cannot be formed and particles cannot be formed. So what are the reasons why materials can’t produce particles?

Compound fertilizer granules made by fertilizer granulator

Sticking is very important. There is no way to stick together without sticking. The temperature of the material and the viscosity of the liquid have an effect on the shape of the particles. The larger the viscosity and surface tension of the material at the corresponding temperature point, the fuller the hemispherical particles.

The temperature of the material directly affects the production capacity of the granulation unit.

The temperature of the material before granulation is far from its melting point. Generally speaking, the higher the temperature, the smaller the output.

Influence of material properties

The granulation performance of materials with different characteristics is quite different. Viscosity and surface tension mainly affect the forming quality of granulated products. The cooling and solidification rate of the material affect its output.

The only choice we have in production operation is to adjust and control, only the temperature of the material. Material temperature is the most important parameter for us to ensure output and quality.

More detailed info on organic fertilizer granulators, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Organic Fertilizer Granulators Daily Maintenance Tips for Beginners

Organic fertilizer granulator must pay attention to daily maintenance.

Do a good job in the operation of new engine or engine after overhaul. According to the manufacturer’s technical requirements and commissioning specifications, carefully carry out running in commissioning, test and adjustment.

In this way, a smoother and harder bearing surface and appropriate fitting clearance are obtained, which provides good basic conditions for bearing load and service life of fitting parts. After the trial operation of the organic fertilizer granulator, necessary technical maintenance shall be carried out according to the technical conditions of the machine.

Animal manure granulator
Animal manure granulator

Use qualified oil and water. The fuel and lubricating oil used by the tractor and engine must meet the specified quality standards, and the appropriate oil brand shall be selected according to the season, region and engine speed range.
The cooling water shall be soft water with less calcium and magnesium minerals. A simple way to soften hard water is to precipitate hard water after boiling in general production practice.

Every 1000 hours of engine operation, the scale of the cooling system must be cleaned to improve the heat dissipation performance of the engine.

To operate the tractor and engine correctly, do not overload and overspeed for a long time. Step on the accelerator, start smoothly, turn slowly at low speed, and try to avoid sharp turns and sudden braking.

More details, go to https://fertilizergranulatorfactory.com/organic-fertilizer-granulator/

Double roller granulator for compound fertilizer production

Double roll extrusion granulator is an upgraded granulator for SX enterprise to innovate and transform the chemical fertilizer granulator according to the market demand.

The roller granulator adopts dry extrusion technology, which mainly forces the material to be compressed into sheets through the gap between two relatively rotating rollers through external pressure. The actual density of the material can be increased by 1.5-3 times to reach a certain strength standard. It is especially suitable for increasing the stacking proportion of products. It has large operation flexibility and wide application range, and the extrusion force can be adjusted by hydraulic pressure.

The equipment not only has scientific and reasonable structure, but also has the advantages of small investment, fast production and good economic benefits.

Applicable raw materials for NPK fertilizer production line:

1. Nitrogen fertilizer: ammonium chloride, ammonium sulfate, ammonium sulfate, urea, calcium nitrate, etc.
2. Potassium fertilizer: potassium sulfate, plant ash, etc.
3. Phosphate fertilizer: calcium superphosphate, heavy calcium superphosphate, calcium magnesium phosphate, phosphate rock powder, etc.

Double Roller Granulation Line
Double Roller Granulation Line

Strength and type of particles

1. Balling rate: 95%.
2. Unit compressive strength: 10-25n.
3. Material moisture requirement: no more than 8%.
4. Output: 1-4t / h (the combined operation of multiple roller granulators can increase the output).
5. Particle size: 3-8mm, and the popular particle size on the market is 2.8-4mm.

Features of double roller granulator:

1) Power output: the motor reducer is guaranteed for one year. The motor is driven by a belt connection. Stable power output. The extrusion force is balanced and the motor is protected at the same time. Good granulation effect and stable unit strength.

2) Factory commissioning and trial run: before each machine leaves the factory, professional technicians shall carry out trial run and trial production, and leave the factory after reaching the design index.

3) the structure is simple and easy to use: the adjustment design of the ball socket alignment is simple and convenient, and the client can adjust itself. We provide adjustment drawings and operation steps.

4) Double roll extrusion granulator is a new type of granulator. Compared with other methods, it not only saves energy and reduces consumption, but also does not need drying measures such as fuel oil and gas. The new roll granulation equipment does not require additional adhesive.

5) Granulation equipment has flexible raw material composition and a wide range of raw materials. Moreover, the fertilizer manufacturing process can flexibly change the product formula in a very short time. A set of equipment can produce dozens of formula products.
6) The equipment not only has scientific and reasonable structure and advanced technology, but also has the advantages of less investment, fast production and good economic benefits.

More different types of fertilizer granulators for compound and organic fertilizer granulator, go to https://fertilizergranulatormanufacturer.com/

Rotary Drum Granulator for Compound Fertilizer Granules Production Physcially

Urea melt spray granulation process is to melt urea quickly, pressurize and measure it with submerged pump, and spray it on powdery materials containing phosphorus and potassium in the granulator. The ejected urine is condensed into semi liquid, semi liquid solid, viscous spherical source, continuous rolling and nozzle in the rod making machine. It is usually used in NPK fertilizer manufacturing process.

Spray fertilizer granulator features:

(1) The ball forming speed is fast, the particles are uniform, and the yield is generally more than 80%. The particles are round and the surface is smooth.

(2) High concentration, high nitrogen, single nitrogen element can be added more than 28%.

Rotary Drum Granulation Machine

(3) The particle strength is high, generally more than 16 newtons, and it is not easy to pulverize.

(4) The drying temperature is low, saving 1 / 3 of the coal-fired coal mine, and the water content of the product is low.

The main working mode of drum granulator is wet granulation. Through a certain amount of water or steam, the base fertilizer will undergo sufficient chemical reaction after humidification in the cylinder. Under certain liquid phase conditions, the rotation of the cylinder is used, Make the extrusion force between material particles condense into a ball. It is one of the key equipment of NPK fertilizer production line.

Features of rotary drum fertilizer granulator:

1. The pelletizing rate is up to 90%, the return amount is small, the return particle size is small, and it can be granulated again;
2. Steam heating is adopted to increase the material temperature, so that the moisture content of the material after balling is low and the drying efficiency is improved;
3. The lining is made of rubber engineering plastics, which is not easy to stick to the cylinder, playing the role of anti-corrosion and heat insulation;

More detailed info, on rotary drum granulator, go to https://fertilizergranulatorfactory.com/rotary-drum-granulator/

6 steps to maintenance your windrow turner easily

The daily maintenance of crawler dumper is a necessary condition to ensure the stable use of the equipment. The crawler tipper adopts patented hydraulic lifting and lifting shaft design, which can lift when the workplace changes and the height of the tipper changes.

Adjust the height between the auger and the ground to make the operation more convenient. It has the characteristics of compact design, simple operation and saving working space. The specific methods are as follows:

Maintenance method of crawler windrow turner:

1. Regularly check whether all nut connections are loose;
2. Regularly check the blade wear of the overturning drum blade and whether the bolts are loose;
3. Regularly check the tension of the belt in the wheel housing;
4. Grease the bearing regularly;
5. Check diesel regularly;
6. After 200 hours of operation of the hydraulic system, all hydraulic oil shall be prevented, impurities in the filter of the hydraulic system shall be removed, and whether the filter element needs to be replaced shall be checked; The filter shall be reused after filtering according to the cleanliness of the discharged hydraulic oil.

Windrow Turner for Bio Fertilizer Production
Windrow Turner for Bio Fertilizer Production

When the crawler tipper discharges the hydraulic oil, first retract the oil cylinder rod into the oil cylinder barrel; The hydraulic system should be cleaned every 800 hours of operation.

The regular inspection and maintenance of crawler dumper can greatly improve the service time and performance of the equipment, reduce potential safety hazards, reduce the accident rate and equipment failure rate, and improve the efficiency of biological fertilizer project. It is recommended to formulate equipment maintenance system.

More detailed info on windrow compost turner crawler type, go to https://compostturnermachine.com/compost-windrow-turner/

Rotary Drun Dryer Daily Troubleshooting

Dryer is an important equipment in organic fertilizer production line and nitrogen, phosphorus and potassium fertilizer production line. In the process of operation, some such problems will inevitably occur. Don’t panic when you encounter these problems. As long as you master the trick, you can solve it yourself.
1、 The dried materials do not meet the specified moisture requirements: the simple way to solve this situation is to control the production capacity of the drying equipment first, and then increase or reduce the heat supply;
2、 The rolling ring swings towards the cylinder: this phenomenon occurs because the concave joint side of the rolling ring is not tightened. The solution is to tighten slightly, but not too tightly. Too tight may cause accidents
3、 The gap between the big gear and the small gear of the dryer is damaged. There are generally three reasons for this:
1. The idler gear is worn;
2. The stop wheel is worn;
3. The pinion is worn.
The solution to this situation is to analyze whether the wear is serious, and replace it if it is serious. If it is not serious, just turn it over and install it on the opposite side. If you are afraid of its instability, you can replace it in pairs.
4、 Drum vibration of dryer equipment during fertilizer production: there are generally two reasons for this:
1. The connection between the equipment support device and the base is damaged. If this is the case, just correct it and strengthen it;
2. The side of the rolling ring is worn;
The solution to the fault is based on its wear. If it’s not serious, just turn it over. If it is serious, it must be replaced.
More detailed info on the rotary drum dryer, go to https://manurefertilizermachine.com/poultry-manure-dryer/

How to install compound fertilizer granulator?

Compound fertilizer granulator is an important equipment of nitrogen, phosphorus and potassium fertilizer production line. Its stable working performance can provide a lot of convenience for manufacturers’ production.

For the maintenance of compound fertilizer production equipment, we should subdivide it to everyone; We should pay attention to it, so as to ensure the production of compound fertilizer.

1、 Maintenance of fertilizer granulator:

1. The bearing of the bearing crusher bears the full load of the negative machine, so good lubrication is closely related to the service life of the bearing. It directly affects the service life and operation rate of the machine. Therefore, the lubricant injected must be clean and the seal must be good.

Main oil filling points of the machine

(1) Rotating bearing
(2) Roller bearing
(3) All gears
(4) Movable bearing and sliding plane.

2. The newly installed rim is easy to loosen and must be checked frequently.
3. Pay attention to whether all parts of the machine work normally.
4. Pay attention to check the wear degree of vulnerable parts and replace the worn parts at any time. Know more, go here.

5. Dust and other objects shall be removed from the chassis plane of the movable device to prevent the movable bearing from moving on the chassis when the machine encounters materials that are not easy to be broken, resulting in serious accidents.
6. If the bearing oil temperature rises, stop the machine immediately for inspection and eliminate the cause.
7. If there is an impact sound when the gear rotates, stop immediately for inspection and eliminate it.

Rotary Drum Granulation Machine

Fertilizer granulator installation test:

1. The equipment shall be installed on a horizontal concrete foundation and fixed with anchor bolts.
2. When installing, pay attention to that the main body is perpendicular to the granulator.
3. After installation, check whether the bolts at all parts are loose and whether the main engine compartment door is fastened. If so, tighten it.
4. Configure the power cord and control switch according to the power of the equipment.
5. After the inspection, conduct no-load commissioning, and the commissioning can be carried out normally. More detailed info on compound fertilizer production, go to https://www.fertilizer-plants.com/compound-fertilizer-production-line/

Rotary Drum Granulator for Large Scale Compound Fertilizer Production Line

Drum granulator is mainly a fertilizer granulator. After the chemical reaction of steam, base fertilizer plus phosphoric acid or nitrogen solution, phosphorus ammonia slurry and other slurry, the granulator has become a usable compound fertilizer product.

With the improvement of the utilization rate of compound fertilizer, the application of drum dryer is more and more widely.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

As the key equipment of NPK fertilizer production line, drum granulator is mainly used as compound fertilizer equipment. Cold and hot granulation and high, medium and low concentration compound fertilizer are suitable for large-scale production of drum granulator.

Carry out necessary operations on the treated materials, use steam and heating to adjust the humidity, improve the temperature of granulating materials, reduce the water content of granulating materials, reduce the load of dryer, improve work efficiency, and add materials.

Feeding is over. Through the function inside the cylinder and the special structure inside the cylinder, the particles are made, and finally flow out through the discharge port, and the materials are processed into a specific shape by the rotary granulator.

The granulation rate of drum can reach 90%. The equipment has the advantages of simple operation, flexible operation and convenient maintenance. Specific advantages are as follows:

1. During the operation of the rotary granulator, the temperature of the material is increased, the moisture content of the material after granulation is reduced, and the drying efficiency is improved.

2. The drum granulator is lined with rubber engineering plastics, and the raw materials are not easy to stick to the cylinder, which has the function of anti-corrosion and thermal insulation.

3. The equipment lining of granulator adopts ultra-high molecular weight polyethylene to eliminate the phenomenon of material sticking to the wall and reduce the labor intensity of workers.

More detailed info on rotary drum granulation equipment, go to https://organicfertilizermachines.com/rotary-granulator/

4. Drum granulator has the advantages of large output, low power consumption, low maintenance cost and long service life.

Drum granulator, as a molding machine that shapes materials into specific shapes, has become an efficient production equipment in the compound fertilizer industry because of its high-yield operation in the production and application of compound fertilizer.

Top Selected Equipment for Organic Fertilizer Production

China is a big agricultural country. It is urgent to popularize and apply bio organic fertilizer. Need the help of organic fertilizer production equipment. Due to the long-term application of inorganic fertilizer, the soil on the land has been bound by the soil and the fertility has decreased.

Disc Granulation Process Line

Obviously, good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is of great significance to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of organic fertilizer equipment, the chicken manure of the chicken farm can be cleared and transported at any time. Fresh chicken manure is treated by a series of organic fertilizer equipment such as dumper, semi wet material crusher, mixer and dryer.

First, remove peculiar smell; Second, thoroughly kill various pathogenic bacteria, insect eggs and grass seeds in chicken manure; Third, remove harmless substances, chicken drug residues and avian influenza virus from chicken manure.

In this way, the air purification and the reduction of harm and loss to the environment, human beings, animals and animals will increase to the greatest extent.

(2) It is conducive to the safe life of mankind. Untreated livestock and poultry feces contain high levels of sulfur and ammonia, which are easy to breed mosquitoes and flies and spread various diseases. The disposal of organic fertilizer consuming equipment will play a corresponding preventive role in human life and health.

(3) As the export indicators of various agricultural products exceed the standard, which indirectly affects the export earnings of China’s agricultural products, there is an urgent need to produce high-quality agricultural products and enhance the competitiveness of the international market.

The production of bio inorganic fertilizer and organic fertilizer consumption equipment is of great significance to change the adverse situation faced by China’s agricultural products export.

（4） Increase farmers’ income and solve the problem of labor employment. The organic fertilizer consumed by organic fertilizer equipment has caused changes in the quality of agricultural products, increased the output, brought higher benefits to farmers, solved the loss of local labor force and slowed down the pace of farmers getting rich.

More detailed info on organic fertilizer production, go to https://www.fertilizer-plants.com/organic-fertilizer-manufacturing-plant/

Well off. China continues to advocate green food, pollution-free food and inorganic food, and encourages green environmental protection. The emergence of organic fertilizer consumption equipment not only provides a fundamental guarantee for such food in China, but also makes organic fertilizer more and more widely used.

The rapid development has made great contributions.
We are a manufacturer of fertilizer machinery in the fertilizer manufacturing process. We have fertilizer granulator, compost dumper, mixer, crusher, etc. welcome to inquire.

Disc Granulator VS Roller Extrusion Granulator

Advantages of fertilizer manufacturing process of disc granulator:

1. The disc granulator can directly observe the real-time situation of granulation. The granulation process is abnormal and can be adjusted at any time.

2. The particle size is adjustable and the degree of freedom is relatively large. This is because the particle size depends on the inclination and rotation speed of the disc. Zhengzhou SX disc granulator can adjust the inclination and speed, and the particle size control range is wider.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

3. Disc granulator has short organic fertilizer manufacturing process flow, uncomplicated process structure and relatively small equipment investment, which is more suitable for small and medium-sized enterprises.

More detailed info on disc granulation equipment, welcome go to https://fertilizergranulatormanufacturer.com/high-quality-disc-pelletizer/

Advantages of fertilizer manufacturing process of double roll extrusion granulator:

1. The double roll extrusion granulator belongs to dry granulation. During granulation, there is no need to adjust the dry humidity of materials and add drying equipment.

2. Wide granulation range. It is suitable for treating particles containing heat sensitive materials, such as organic fertilizer granulated with ammonium bicarbonate.

Double Roller Granulation Line
Double Roller Granulation Line

3. Dry granulation, no waste water and waste gas are discharged in the production process.

4. Extrusion granulation process is short, easy to automatic control and high production efficiency.

5. The roll to roll extrusion granulator has good production flexibility and can adjust the fertilizer production plan at any time. It can be used to produce special fertilizer.

6. Compared with particle granulation, the particle size uniformity of the roll extrusion granulator is a significant advantage because the spherical pocket size of the roll is the same.

Detailed info about roller granulator, go to https://fertilizergranulatormanufacturer.com/double-roller-granulator-sale/

From the comparison of the processing technology and advantages of the above disc granulator and counter roll granulator production lines, it can be seen that they are different in the treatment of granular fertilizer, and the disc fertilizer granulator has a high degree of freedom and fluency.

The roundness is good, and the particle size of the counter roll extrusion granulator is relatively uniform. From the perspective of manufacturing technology, the processing technology of both is not too complex. Roller granulator is simpler; After all, there is no requirement for material humidity.

More types of ferilizer granules equipment, go to https://fertilizergranulatormanufacturer.com/

NPK Production Equipment Maintenance Tips

With the arrival of winter, the weather is cold, rain and snow increase, so as to prevent rust and aging. The manufacturer needs to repair and maintain NPK fertilizer production line to prolong its service life. Here’s how to master the winter maintenance method of NPK compound fertilizer production line:

1. Replace the grease. The low temperature in winter will greatly reduce the lubrication function of all parts of the compound fertilizer production line. High quality grease can be used to meet our expectations.

2. Prevent iron parts from rusting. Most of the accessories used in compound fertilizer equipment are made of iron. They don’t store well and rust easily. Especially in winter, the climate is humid, rainy and snowy, which will shorten the service life. At this time, it should be removed, coated with antirust paint and stored in a dry and ventilated place.

3. Replace the gear oil. The gear oil of the compound fertilizer production line used in summer has carried a large amount of fine iron filings or steel filings. The damage of the gear is very large, and timely replacement is very important for winter use.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

4. Reasonable maintenance. The sudden use of compound fertilizer production line in autumn has caused fatigue or injury of mechanical equipment, while the cold in winter reflects the vulnerability of mechanical equipment. Therefore, adequate and reasonable maintenance is necessary.

5. Replacement of vulnerable parts. Vulnerable parts are the main working parts of compound fertilizer production line. This is a commando that creates benefits. In order to realize sustainable operation and production profit, the replacement of vulnerable parts is a ruler.

6. Humanized production. In cold winter, the lubricating grease at each operation part of the compound fertilizer production line is easy to condense. Therefore, the humanization and humanized operation of compound fertilizer equipment is a friendly measure to ensure the normal operation of the machine.

More detailed info on npk fertilzier production machines, go to https://www.fertilizer-plants.com/npk-fertilizer-production-line/

The above six points are accumulated by the professional technicians of our compound fertilizer production line according to many years of experience. We hope to provide more help for more users of compound fertilizer production line and let them spend a long winter.

Recommend our other popular products: sx bio fertilizer projects and equipment, compost dumper, mixer, crusher, etc. welcome to inquire.

Drum granulator for large scale compound fertilizer production

Most granulators used in NPK fertilizer production line are drum granulator and disc granulator. Due to the large output and flexible use of drum granulation equipment, it is the first choice of granulator in compound fertilizer production equipment.

Rotary Drum Granulation Machine

A set of standard drum granulation equipment includes granulation cylinder, front and rear drum devices, feeding and discharging devices, transmission devices, gear covers, etc. its structure and principle are as follows:

1. Cylinder: the granulation equipment in the general compound fertilizer production equipment is a horizontal rotary cylinder, and the interior of the compound particles is staggered and at different angles.

The feed end is equipped with a door ring and a spiral plate to prevent dumping. The outside of the feed end is equipped with a support belt, and the cylinder is supported on the support device by the front and rear belts The working temperature setting is generally 350 ~ 380 degrees. It can be designed separately if there are special requirements.

The rear idler gear device is equipped with a stop gear to control the axial swing of the cylinder. The rotation of the cylinder is rotated by the transmission device through the pinion fixed on the cylinder gear.

2. The transmission device is composed of motor, reducer, coupling, pinion assembly and other components.

Working principle: each base fertilizer is screened separately, and the screened materials are crushed by the crusher and then screened. The screened material is fed into their respective hoppers. During the operation of the granulation system, each base fertilizer is sent to the feed hopper from its own hopper through the metering equipment, conveying equipment and lifting equipment according to the proportioning ratio requirements.

At the same time, the returned material is also sent to the feed hopper together with the base fertilizer through the lifting device.

The base fertilizer and return materials are mixed to a certain extent during transportation and lifting, and the mixture in the feed hopper is sent to the drum granulator at a certain feeding speed.

Detailed info on rotary drum granulator, go to https://fertilizergranulatormanufacturer.com/quality-rotary-drum-granulator/

At the same time, saturated steam is introduced under the material layer, that is, the material temperature is increased and the material is humidified. The material forms a rolling bed through the friction generated by the rotation of the drum granulator.

The extrusion force generated by rolling makes the materials containing a certain liquid phase agglomerate into small particles, become cores, and gradually adhere to the surrounding powder to form larger particles.

The above is the structure and working principle of drum granulation equipment in compound fertilizer production line. Zhengzhou SX machinery is a professional fertilizer machinery manufacturer, providing you with high-quality products and services used in the process of fertilizer manufacturing. Welcome to inquire.

Organic fertilizer disc granulator maintenance tips

Disc granulator is a commonly used fertilizer granulator in the process of fertilizer production. The problem encountered in the use of organic fertilizer disc granulator is the grasp and adjustment of inclination. In fact, there are no specific parameters for your reference, but according to the molding suitable for spherical particles.

The adjustment measure is to adjust the position and angle of the reducer by adjusting the bolts at the bottom of the disc, so as to achieve the purpose of normal use.

Low granulation rate of organic fertilizer disc granulator: in addition to subjective factors such as raw material composition, raw material fineness, raw material moisture content and the addition of auxiliary bonding components, the operation angle and speed of the disc are also common problems we encounter.

Based on the reasons for the above problems, further improvement can meet our expectations.

The particle size difference of disc granulator is relatively large. This problem is a common problem in the single machine operation of disc organic fertilizer granulator. The treatment of such problems is generally divided into two parts. One is to increase the moisture content, the other is to control the size of formed particles.

Then we narrow our selection by drying and screening.

Uneven operation: the failure of disc granulator is generally caused by bearing damage, disc weight loss, abnormal motor voltage, etc. By the way, you can quickly troubleshoot the disc granulator.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

The process is simple and there is no panic when there is a failure. Generally, we operate according to regulations, and regular maintenance and repair will reduce the occurrence of faults. Organic fertilizer equipment disc granulator is usually used in the above organic fertilizer production process or compound fertilizer.

Of course, there are other uncommon faults. In case of failure, please call the professional organic fertilizer processing equipment manufacturer.
The above points are some basic knowledge to make the disc granulator better. Maybe there are better methods and skills in practice.

These knowledge, methods and technologies are the of disc granulator. The purpose is to make the disc granulator better used and serve our organic fertilizer production more effectively.

More details on disc granulator, go to https://fertilizergranulatorfactory.com/disc-granulator/

Machines for Organic Fertilizer Factory

Organic fertilizer production process is not a single mechanical equipment; This is a relatively large concept. The production of organic fertilizer can be completed without mechanical equipment. It needs to be produced through multiple processes. The following small series briefly lists the production machinery and equipment of common organic fertilizer production equipment.

Equipment I: compost mixer

The dumper does not need to build a trough, directly piles the materials, and uses the wheel turner to ride across for stacking fermentation.

Equipment 2: forklift

The forklift transports the fermented organic fertilizer to the semi-finished product storage area, which is convenient for handling the fermented organic fertilizer with the dumper every day.

Equipment 3: drum screening machine

The drum screening machine divides the fermented organic fertilizer into screens to separate the internal large fibers and foreign matters, which is convenient for the crushing, granulation and packaging of the next semi wet material.

Equipment 4: crusher

The crusher will separate and crush the large impurities and stones in the screened organic fertilizer, so as to ensure the quality of the product.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

Equipment 5: horizontal mixer

The horizontal mixer premixes the screened and crushed organic fertilizer to ensure the stability of product quality. At the same time, it plays the role of mixed fertilizer and trace elements in the production of special fertilizer and various compound fertilizers.

Equipment 6: fertilizer granulator

The granulator granulates the powdered fertilizer.

Equipment 7: dryer and cooler

Dryers and coolers can dry and cool particles.

Equipment 8: packaging machine

The packaging machine packages organic fertilizer particles.
The common equipment for producing organic fertilizer is basically the above, but it is not comprehensive. After all, the production of organic fertilizer is not a simple process. A variety of equipment will be used in the production of chemical fertilizer.

Our company is a leading manufacturer of fertilization mechanism in China. The above equipment can be provided. We can also help customers design the whole production line. Welcome to consult.

More details, go to https://organicfertilizermachines.com/

Double shaft mixer in chemical fertilizer production line

Mixer is a machine that can mix a variety of raw materials into a mixture or suitable consistency, so it plays an important role in the fertilizer manufacturing process.

The two axis mixer uses two symmetrical spiral axes to rotate synchronously to mix the powdered materials such as organic fertilizer, compound fertilizer and water evenly, so as to humidify the powdered materials of organic fertilizer and compound fertilizer evenly, so that the humidified materials do not carry dry ash.

BB Fertilizer Mixer Machine
BB Fertilizer Mixer Machine

The purpose is to prevent water droplets from seeping out and facilitate the transportation of humidified ash loading truck or transfer to other conveying equipment. It is mainly used for humidifying and loading fly ash or similar materials in organic fertilizer plant, organic fertilizer production process and other industries.

Working principle

1. The double shaft mixer is used for the pre cast water ball forming process.
2. When the quantitative raw meal powder flows into the mixing dough from the feed inlet, it is atomized into raw meal powder through a certain amount of water, and the qualitative long axis is stirred through the mixing blade to form uniform core belt water and transported to the ball pan with water added in advance.

3. The whole mixing is divided into three areas: atomization area, mixing area and discharge area.
4. The hard gold head on the mixing blade of the double shaft mixer has good wear resistance and long service life.

For horizontal mixer, the circumferential speed of mixing blade is high and the rotation track of blade is large. The wear of single shaft mixer is greater than that of double shaft mixer. Therefore, the use of expensive special steel increases the maintenance cost.

Here are several methods to judge the quality of two shaft mixer:

1. Check whether the bearing of double shaft mixer is sealed and whether there is ash leakage;
2. Check whether the bearing belt of double shaft mixer is loose;
3. Check the reducer oil of the double shaft mixer and whether the manufacturer provides regular replacement;

4. Check whether the blade thickness of double horizontal shaft mixer meets the national requirements;
5. Check the main shaft bearing of the double shaft mixer to see if it is new or rusted or aging.

More details, welcome go to https://fertilizerplantequiment.com/product/double-shafts-horizontal-mixer/

Disc Gtranulator for Fertilizer Production Process

Disc granulator is a compound fertilizer equipment and an important product in the production of nitrogen, phosphorus and potassium fertilizer. The disc granulator adopts the overall arc structure, and the granulation rate can reach more than 93%. The granulation tray has three discharge ports, which greatly reduces the labor intensity and improves the labor efficiency.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

The reducer and motor head of fertilizer granulator are driven by flexible belt, which can start stably, slow down the impact force and improve the service life of the equipment. The bottom of the granulation plate is reinforced with multi-layer radiation steel plate, which is firm and durable and never deformed. The thickened, weighted and firm base design eliminates the need for anchor bolts for smooth operation.

Disc granulator is widely used to transport various non stick materials in powder, granular or small pieces, such as pulverized coal, cement, clinker, chemical fertilizer and so on.

The following is an introduction to the purchase guide of plate granulator, which is helpful for your purchase.

1. With the master machine, double screw feeding.
2. The gearbox is better. The gears inside should be heat treated and the bearings can be adjusted.
3. The gearbox, screw, barrel, head and vulnerable parts shall be subject to strength treatment, and the service life shall be guaranteed for more than 1 year.

4. The main parts are made of flake material.
5. Reducer and motor purchase sets produced by professional manufacturers; Don’t buy granulator and assemble it by the manufacturer.
6. There must be a power distribution cabinet.

7. The hub of the equipment is screw feeding cylinder with good quality.
8. The washing machine must be produced continuously. There is no need to stop changing water and use the washing tank, otherwise the efficiency is very low.
9. The heating shall be segmented, and the segmented heating shall be average and controllable.

10. There must be a supporting waste plastic cleaning machine to use reclaimed water without sewage discharge.
11. High efficiency and energy saving.
12. The length diameter ratio of the machine shall not exceed 20 (in the range of 16:1-20:1, that is, the screw length is 16-20 times the screw diameter).
13. The model cannot be smaller than 100. The larger the model, the higher the output.
14. Double exhaust

More details on disc granulation equipment, welcome go to https://fertilizergranulatormanufacturer.com/high-quality-disc-pelletizer/

Why chicken manure is a good raw material for organic fertilizer production?

As more and more farmers raise chickens, more and more chicken manure is produced. How to deal with chicken manure has become a headache for many people, but the smell of chicken manure is discarded at will. I can’t stand it. I will spread some diseases and pollute the environment. In fact, chicken manure is very valuable.

If used properly, it can also bring considerable benefits to farmers.
The most common value we know of is manure used as fertilizer for crops. Due to the high nutrient content of chicken manure, the organic matter content of organic manure is too high, and the essential elements such as N, P, K are also quite high.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

Especially now people pay more and more attention to green vegetables. Therefore, many farmers in vegetable greenhouses dare not apply more chemical fertilizer, and the manure of other animals can not guarantee the growth of vegetables. Naturally, they turned their attention to nutritious chicken manure. How to turn chicken manure into fertilizer, welcome to https://manuretofertilizer.com/chicken-waste-disposal-equipment/

Not only that, raising flowers can’t do without chicken manure, which is an organic fertilizer that flower farmers are willing to spend a lot of money on.
Do you know that chicken manure is also animal feed? The fermented chicken manure can be used as animal feed. The experiment proved that the feed made from chicken manure can be used to feed pigs and other livestock. Pigs will become rounder and fatter, which will bring more benefits to farmers. This is also the greatest value of chicken manure as a waste.

It has brought so many benefits to farmers that many chicken farmers no longer focus on raising chickens, but focus on organic manure.

In the fermentation process, various strains can be added to chicken manure. There are many kinds of organic fertilizer fermentation strains: enzyme, preservative, functional bacteria, various single bacteria, phosphate solubilizing and potassium fixing bacteria, underground pest control, heavy resistant bacteria, root knot nematode, water-soluble fertilizer, foliar fertilizer, formula fertilizer, fruit special fertilizer, etc.

Chicken manure can be fermented into organic fertilizer. Organic fertilizer professional production equipment: ground turnover machine, trough turnover machine, crusher, grading screen, premixer, granulator, screening machine, dryer, cooler, packaging machine, etc.

More detailed info, welcome go to https://manuretofertilizer.com/chicken-waste-disposal-equipment/

Where can you use the vertical crusher?

As we all know, in the production of organic fertilizer, raw materials are fermented first, composting is OK, there will always be big cakes, so we need to use a grinder to crush them into small pieces or powder. In the production of NPK fertilizer, if the raw material is granules, it needs to be crushed into powder first, and then into the batching system. Comminution is an important part of fertilizer production line.

There are three types of vertical pulverizers: chain type, hammer type and blade type. It is used for crushing and recycling of organic fertilizer raw materials, and it is also suitable for crushing materials with low water content, such as phosphate calcium fertilizer with free calcium less than 5%.

Vertical Crusher for Composting
Vertical Crusher for CompostingVertical Crusher for Composting

The vertical pulverizer is widely used. It can be crushed together with organic fertilizer and animal manure. It can also be used to crush limestone, cement clinker, mixture, gypsum, coal gangue, slag, copper ore, iron ore and other materials. As mentioned above, it is suitable for comminution and comminution of chemical fertilizer and mineral processing equipment.

Working process of vertical crusher: the material enters from the feed port and collides with the chain hammer rotating at high speed in the shell. After the material is impacted, it is crushed, and then hit the inner wall of the casing for counterattack, and then hit with a hammer. Collision, so that the powder in the fall process after repeated impact, from the lower discharge.

Vertical crusher structure: the structure is composed of shell, shaft seat, main shaft, chain hammer, chain hammer bracket, motor, etc. the power coupling drives the main shaft to rotate. The main shaft has bearings, which are installed at the end of the upper shell.

The spindle is equipped with chain hammer and chain hammer bracket. The feed hopper is installed on the upper part of the casing. In order to facilitate the loading and unloading of the chain hammer, a valve is opened on the shell to facilitate the disassembly and maintenance.

The inner wall of the casing is lined with stainless steel, which solves the problem of sticking to the wall and difficult to clean. The hammer piece is forged with special steel, which is wear-resistant and corrosion-resistant.

It can effectively prolong the service life and improve the production efficiency. The machine has the characteristics of reasonable structure, simple operation, strong applicability and convenient maintenance.

(1) The structure is simple and reasonable, and the operation cost is low. Using the principle of stone grinding, the wear is small.
(2) High breaking rate and energy saving.
(3) It has the function of fine crushing and rough grinding.

(4) The material with moisture content less than 50% can be crushed.
(5) The working noise is less than 75 dB and the dust pollution is less.
(6) Suitable for crushing medium hard materials.

(7) The impeller has small wear and easy maintenance.
(8) For the material with high water content, it has strong adaptability, should not be blocked, and the material is smooth.

The material enters from the feed port and collides with the high-speed rotating chain in the casing. After the material is impacted, it is crushed and broken. Then, after hitting the inner wall of the shell, it collides with the chain, and collides with the chain, so that it becomes powder or particles less than 3 mm after repeated impact in the falling process, and is discharged from the shell. lower part.

(9) The inner wall of the shell of the vertical crusher is made of polypropylene plate. The crushed materials are not sticky and easy to clean
(10) The blade of vertical grinder is made of special steel, which can effectively improve the production efficiency.
(11) This machine has reasonable structure, convenient operation and strong applicability.

More details, welcome go to https://www.fertilizer-plants.com/fertilizer-grinder/

Roller granulator for compound fertilizer production

Compound fertilizer equipment greatly improves the effectiveness of crop fertilization and agricultural production efficiency. The complete set of compound fertilizer equipment includes rolling granulator production line, fertilizer granulation production line, etc.

These compound fertilizer equipments play an important role in chemical fertilizer plants, aquaculture farms and sewage treatment plants.

Roller granulator is a kind of granulator in compound fertilizer equipment. It extrudes the raw materials into granules in the production line of roller granulator, which makes the appearance of fertilizer beautiful and improves the physical properties of fertilizer.

Double Rolloer Granulator for Sale in SX
Double Rolloer Granulator for Sale in SX

How to deal with the vibration of roller granulator in the production of compound fertilizer equipment? Let’s analyze the causes of vibration of roller granulator.

Compound fertilizer equipment roller granulator

The vibration of the roller granulator may be due to the unsuitable fineness of the powder or the mixture of hard materials in the raw material.

The roller granulator needs finer feed powder. If the particle size distribution is not uniform or the raw powder is coarse, the density of the material will be lower, and the pore gap of the granulator will be larger, which will increase the vibration.

However, if the fertilizer particles are too fine, the material will directly pass through the roller of the granulator, which will cause the material collapse, increase the load of the next process of the machine, and aggravate the vibration of the machine. When the hard material is mixed into the material, the hard material hinders the material, increases the rolling load, and greatly intensifies the vibration of the roller granulator.

In order to solve the problem that the powder fineness of the roller granulator is not suitable, it is necessary to control the powder fineness of the material and use the chain crusher to crush the material before granulation. In view of the hard matter that may exist in the material, it should be observed in time before the operation of the raw material to remove the hard matter and prevent it from entering the granulator.

More details, go to https://fertilizergranulatormanufacturer.com/double-roller-granulator-sale/

Two in One Fertilizer Granulator in Organic Fertilizer Granulation Plant

Two in one organic fertilizer granulator is a kind of compound fertilizer granulator specially developed by our company. It can be used to produce organic fertilizer and compound fertilizer.

Compared with our new organic fertilizer granulator, its structure and granulation method are greatly optimized. Granulation can produce less powder, uniform particles and less return. Two in one organic fertilizer granulator runs smoothly with low noise and strong production capacity.

Characteristics of two in one organic fertilizer granulator

The two in one organic fertilizer granulator granulates the materials through the inner wall of the mixing cylinder and the mixing teeth. The cylinder is beneficial to the formation of particles. If the cylinder is not round, it will form a gap with the mixing teeth, so that the particles in the gap will be broken and the slag will be increased. The two in one organic fertilizer granulator has beautiful appearance and smooth inner wall, which improves the granulation rate of organic fertilizer.

Drum Granulator Production Line
Drum Granulator Production Line

Structure of two in one organic fertilizer granulator

Two in one organic fertilizer granulator has a unique mixing tooth design, which improves the performance of the equipment. The distribution of the stirring teeth is different according to the granulation process. The stirring teeth play the role of stirring in the conveying section, so that the organic fertilizer materials are fully mixed with water, and the conveying is stable.

The stirring teeth in the granulation zone help to enhance the granulation effect of the machine, making the particles more uniform, smoother surface and better hardness. In the polishing area of the granulator, the arrangement of the stirring teeth is sparse, which can make the granulation effect good and the surface smooth.

The mixing teeth of the two in one organic fertilizer granulator are adjustable. The machine is connected by screw thread, which can be disassembled and replaced, and the maintenance is convenient. The mixing teeth are made of durable hard alloy material, which reduces the wear of the equipment and prolongs the service life of the organic fertilizer granulator. Two in one organic fertilizer granulator promotes the development of organic fertilizer equipment.

How to maintain the organic fertilizer pelletizer?

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many kinds of organic fertilizer granulators in sx. Different types of granulators also have different functions.

However, the following problems should be paid attention to when using organic fertilizer granulator:

1. The bearing of the bearing crusher bears the full load of the negative machine, so good lubrication has a great relationship with the service life of the bearing, which directly affects the service life and operation rate of the machine, so the injected lubricating oil must be clean and the seal must be good.
2. The newly installed wheels and tires are easy to loosen and must be checked frequently.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

3. Pay attention to whether all parts of fertilizer granulator work normally.
4. Pay attention to check the wear degree of easily worn parts, and replace the worn parts at any time.

5. Dust and other objects should be removed on the plane of the movable device underframe to prevent the movable bearing from moving on the underframe when the machine encounters materials that are not easy to break, causing serious accidents.

6. If the bearing oil temperature rises, stop the machine immediately, check and eliminate the cause.
7. If the rotating gear is running, if there is a sound of impact, it should be stopped immediately for inspection and elimination.

More details, welcome to https://fertilizergranulatorfactory.com/organic-fertilizer-granulator/

Drum Granulator for Sale in Nigeria

On June 11, 2021, the drum granulator of SX plant in Nigeria was delivered to the site.

Drum granulator is a large-scale NPK compound fertilizer production machine, which can make materials into specific shapes.

Delivery site of rotary drum granulator in SX plant of Nigeria delivery site of rotary drum granulator in SX plant of Nigeria.

NPK compound fertilizer equipment produced by Zhengzhou SX. The annual output is 15000-500000 tons.

Drum Granulators Details
Drum Granulators Details

The main equipment of NPK fertilizer production line includes: automatic batching system, vertical mixer, drum granulator, rotary screening machine, fertilizer dryer and cooler, belt conveyor, chain crusher, hot blast stove, cyclone, automatic packaging machine and other matching facilities.

All equipment is high quality and efficient, easy maintenance, long service life.

Detailed info on the drum granulator, go to https://fertilizergranulatorfactory.com/rotary-drum-granulator/

Roller Extrusion Granulation Equipment Maintenance Tips

Installation and debugging of drum granulator:

1. Installation: after the granulator arrives at the plant, take the granulator as the main machine. It depends on the number of units and is installed with the process. Find out the elevation and horizontal position. The frame has grinding angle hole, which can be installed. On the concrete (solid vibration is not large, no solid concrete foundation is needed).

2. Debugging: the machine has been debugged before leaving the factory, and it still needs to be debugged after commissioning.

(1) Roller gap adjustment

Sometimes production or occlusion angle is needed in production. At this time, the distance between the two can be increased to make the distance between the driving shaft roller and the passive shaft roller larger. The steps are as follows: stop, remove both ends of the gland of the driven shaft, rotate the two inner eccentric sleeves in the same direction, one position at a time. The two rollers shall not collide with each other, and shall be kept between 0.3-1 mm.

(2) alignment of ball socket

The ball is formed by the concave on the surface of the main roller, so there is the problem of axial alignment and circumferential alignment;

Double Rolloer Granulator for Sale in SX
Double Rolloer Granulator for Sale in SX

A. Axial alignment has been adjusted during installation. Generally speaking, adjustment is unlikely. When adjustment is needed, tighten or loosen the gland on both sides of the passive bearing seat, and push the displacement of the eccentric sleeve to be in phase with the roller of the driving shaft.

B. Circle alignment

The steps of circumferential alignment are as follows: loosen the six connecting bolts between the passive gear and the adjusting sleeve, so that the adjusting sleeve and the passive gear are slightly separated, because the ball and socket adjustment has been set in the design, there are two adjustments. Bolt, so no matter how the dislocation can be adjusted.

Because the ball socket is too small, the paperboard is placed between two rollers during adjustment. After scrolling, you can see whether the adjustment has achieved the goal. Generally speaking, the driven shaft roller should be one fourth ahead of the driving shaft roller. After alignment, 8 bolts can be tightened.

Precautions for operation of fertilizer roller extrusion granulator:

1. The machine should be started without load, and it is forbidden to open with material.
2. It is forbidden to bring iron into the material to avoid crushing the drum.

3. Apply yellow dry oil on the gear before starting.
4. Apply yellow dry oil on the chain and sprocket every 7 days.

5. The bearing seat should be filled or replaced with new yellow dry oil every three months.
6. The reducer can only be used in production by adding gear oil once before use. Change the gear oil every four months. More details go to https://fertilizergranulatorfactory.com/double-roller-granulator/

1 to 10 ton organic fertilizer granulator for sale

SX new organic fertilizer granulator can produce 1-10 tons / h (biological) organic fertilizer granules. The content of organic matter can be as high as 100% to make pure organic fertilizer.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

Adopt a new design and manufacturing process: wet continuous push rod granulation. The new granulator of organic fertilizer has obtained the national practical patent. It is used for granulation of various organic substances after fermentation.

Before granulation, it is crushed by conventional organic granulation without drying and crushing the raw materials. It can directly process cylindrical particles, which can save a lot of energy.

New organic fertilizer granulator

Sales and application of new organic fertilizer granulator:

Pig manure bio organic fertilizer production line
How to start the production line of organic fertilizer
The most advanced new energy saving organic fertilizer production line

Benefits:

(1) The product particles are round balls.
(2) The content of organic matter can be as high as 100% to make pure organic granulation.

(3) Organic particles can grow up under a certain force, and there is no need to add adhesive during granulation.
(4) The product has large particles and can be directly screened after granulation to reduce drying energy consumption
(5) After fermentation, the organic matter does not need to be dried, and the moisture content of raw materials can reach 20% – 40%

What a mixer can do for your fertilizer plant?

Organic fertilizer production equipment horizontal mixer is a new type of mixing equipment. Compared with other mixers, the mixer has higher mixing degree and less residue. It is suitable for two or more fertilizers.

Additive premix must be mixed, such as compound feed, concentrated feed, additive premix feed, etc. today we will take a look at the advantages of organic fertilizer equipment mixer, which is worth starting. Let’s have a look.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

1. The price of machinery is relatively high, which is suitable for small and medium-sized enterprises to invest in this kind of machinery.

2. The stirring speed is fast. Using single axis double spiral belt mixing, the material moves as a whole, the speed is fast, the output is high, the average mixing time is 5-10 minutes.

3. High mixing uniformity, multi-directional movement of materials, multi-layer spiral belt, no dead angle, high uniformity and good quality.

4. Low maintenance rate. Bearing at both ends of the mixer, material is not easy to enter. Equipped with reducer, low maintenance rate.

5. It can also produce insulation mortar, putty paste, plastering paste, stone paint, etc.

During the operation process of the blender, the power is connected, the blender motor is started, and the sprocket is used to drive the blender to work. All kinds of raw materials are put into the organic fertilizer blender through the blender. Loader or manual according to the formula set by electronic instrument.

Inside, all kinds of materials with good statistics of cooling system are mixed, overturned, cut and kneaded in the mixer to fully mix all kinds of raw materials and strains. Finally, the discharging motor drives the material door to open and close to realize the discharging operation.

Organic fertilizer equipment operation tips

Organic fertilizer granulator will inevitably wear out in the process of use, so we must correctly carry out the daily maintenance of organic fertilizer granulator. Today, Zhengzhou SX granulator fertilizer factory introduces the daily maintenance tips of organic fertilizer pelletizer to our customers.

1. Keep the workplace clean. After each organic fertilizer equipment test, the residual mortar inside and outside the pelletizing leaves and the pelletizing pot shall be completely removed, and the mortar and flying objects scattered or splashed on the organic fertilizer equipment shall be removed.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

The organic fertilizer equipment should be removed. Clean the exposed processing surface of the machine, apply anti rust meat paint, and cover the corresponding protective cover to prevent the secondary invasion of dust.

2. There is no external oil filling hole for organic fertilizer equipment, and gears and worm gears are lubricated with special grease for organic fertilizer equipment. The upper and lower gear should be added with triple butter once a season.

The power gear box cover and transmission gear cover can be opened respectively when refueling. The sliding surface at the hinge joint between the support gearbox and the bracket shall be lubricated with oil frequently. The worm gear box and bearing have been filled with transmission grease before leaving the factory, but the gear box machine should be thoroughly cleaned after use every year, and all protective lubricants should be replaced.

3. Always pay attention to the operation of fertilizer granulator. There should be no serious abnormal sound, no metal friction sound. If any abnormality is found, stop using immediately and check, and use after troubleshooting. No corresponding check was found.

Cause the machine cannot be started. If there is metal friction sound, first check the gap between the organic fertilizer equipment.

4. When the organic fertilizer equipment is overhauled, the working clearance should be re measured each time, adjusted several times, and can be used only after meeting the standard.

5. If the controller can not operate the organic fertilizer equipment according to the program, check whether the power supply voltage, power plug and socket, connecting plug and socket are normal, and check the internal fault of the controller.

How to select a machine to prevent fertilizer caking?

1. The main reason for raw material analysis is that the raw materials are easy to dissolve.

Generally speaking, the main raw materials of compound fertilizer production include urea, ammonium chloride, ammonium nitrate, ammonium sulfate, diammonium phosphate, monoammonium phosphate, potassium chloride, potassium sulfate, etc. the compound (mixed) fertilizer made of these soluble fertilizers is easy to agglomerate in the storage and transportation process.

Drum Granulator Production Line
Drum Granulator Production Line

How to make the fertilizer transport easily? You can pack it before transportation, thus, it is important to choose a quality fertilizer packer.

2. Other factors affecting the caking of fertilizer

1) Fertilizer has high water content

The moisture content of fertilizer is the biggest factor in the process of fertilizer block storage. The higher the water content, the more easily the fertilizer particles dissolve in salt, the more likely physical and chemical reactions occur, and the more likely to agglomerate after recrystallization.

Repeated dissolution and crystallization process can lead to serious agglomerations.

2) The particle size of the product is uneven and the compressive strength of the particle is low
The fertilizer has small or uneven particle size, small gap between particles, large specific surface area, large contact area between particles, and easy to agglomerate. How to make uniform fertilizer granules? Go here for more.

3) Pressure between fertilizers in composting

When composting, the particles are closely contacted under the action of gravity, and are easy to deform. The higher the stacking height, the greater the fertilizer pressure, the greater the contact point between particles, the easier to agglomerate.

4) Long storage time

The longer the storage time of fertilizer products, the more times the recrystallization and dissolution process are on the surface of fertilizer particles.

5) High packaging temperature

Because of the high packaging temperature, insufficient cooling of finished products, insufficient water release in the product, and the solubility of corresponding salt at high temperature, the solubility of salt decreases with the decrease of temperature during storage, resulting in supersaturated Precipitation Crystallization and crystal bridge agglomeration.

6) There is a lot of fertilizer powder in the package
In the process of cooling and packing dust particles, there will be friction between the dust particles, which plays the role of “bridge”, increasing the contact area between the fertilizer particles and causing compaction.

We have strong technical force, high-quality staff and R & D personnel; D. Design and manufacturing team. We provide customers with process design, equipment manufacturing, installation and commissioning, one-stop service.

We are a designated production enterprise of the Ministry of agriculture. The multifunctional compound fertilizer equipment developed by ourselves has the advantages of compact structure, small floor area and reliable operation.
The products introduced are drum granulator and the main machine of NPK fertilizer production line;

Features of drum granulator:

1. The granulation rate is 70%, and there is a small amount of feed back, and the particle size of the feed back is small, and it can be pelletized again.

2. The steam heating is used to improve the material temperature, and the moisture content of the material is low after entering the ball, and the drying efficiency is improved;

3. Lined with rubber engineering plastics, the raw materials are not easy to adhere, playing a role in anti-corrosion and heat preservation;

4. The production is large, the power consumption is low, and the maintenance cost is low.

Drum Granulator Wroking Principle

The drum granulator produced by Zhengzhou SX  fertilizer equipment production factory is an inclined rotating cylinder with adjustable speed. When the liquid content of feed powder is appropriate, agglomeration will occur and roll in the drum.

The drum has a certain inclination, and the angle between its axis and the horizontal plane is less than 10 °， This helps the material roll along the length of the drum. A stop ring is usually installed at the feed end to prevent material backflow. The retaining ring can also be installed at the discharge end to increase the thickness of the material layer and extend the residence time in the main drum.

Drum Granulators Details
Drum Granulators Details

In other cases, a spiral discharge ring is usually used to convey boring content to a screen at the back of the drum. Sometimes, a cylindrical screen is combined with a rotating drum to form a product outlet. The feeding system can use belt conveyor, chute pipe or other similar equipment.

The adhesive is injected before the solid material enters the rotating cylinder or immediately after the solid enters the rotating cylinder.

Just like the disc granulator, whether the material can react well in the drum, the inner surface structure of the drum also plays a very important role. Ordinary shirts in steel drums used to be thermal expandable metals.

The function of various internal scrapers is to keep a certain thickness of material on the inner surface of the drum, so that the material layer is uniform, and it is conducive to the normal rolling and turnover of the material in the drum. Rubber baffles and linings as well as external shock absorbers are used to prevent fertilizer accumulation during NPK fertilizer production.

What type of granulator that most organic fertilizer plants use?

With the rapid development of organic agriculture in the world, especially in the United States, Canada and Australia. Most people are keen to invest in organic fertilizer plants. Organic fertilizer can improve soil structure and increase soil water and nutrient capacity.

They provide nutrients for plant growth, and their effects are slower and milder than chemical fertilizers. Organic fertilizer is good for our environment, our community and our country. Organic production is sure to be profitable in the near future.
The best organic granulator is the new organic fertilizer granulator.

The fertilizer granulator series is a new patent product jointly developed by our company and Agricultural Machinery Research Institute. It adopts a new design and manufacturing technology: wet continuous push rod granulation, and has obtained the national practical patent.

After fermentation, it is used for granulation of various organic matters. Before granulation, it is crushed by conventional organic granulation without drying and crushing raw materials. It can directly process cylindrical grains and save a lot of energy.

New organic fertilizer granulator

Characteristics of new organic fertilizer granulator

(1) The organic matter after fermentation does not need to be dried, and the moisture content of raw materials can be 20% – 40%

(2) Organic particles can grow up under a certain force, and there is no need to add binder when granulating.

(3) The product particles are round balls
(4) The content of organic matter can be as high as 100% and made into pure organic particles.

New type organic fertilizer granulating machine

(5) The product has large particle size and can be screened directly after granulation to reduce drying energy consumption.

Of course, you can choose the rotary drum granulator because it is widely used. The drum granulator can not only granulate organic fertilizer, but also carry out compound granulation.

Working principle of drum granulator:

The working principle of this series of drum granulators is: the main motor drives the belt and pulley, which are driven to the drive shaft through the reducer, and work together through the open shaft installed on the gear and the large gear teeth fixed on the body.

The material is fed from the feed end through the inside of the cylinder. Through the internal structure of the action cylinder, it is made of particles and finally discharged through the outlet. With the continuous entry of materials, the continuous rotation of granulator, in order to achieve mass production.

Market Survey on Organic Fertilizer Production Equipment in 2021

A lot of garbage produced by residents can be used and processed into organic fertilizer raw materials after secondary treatment. The market position and broad development prospect of organic fertilizer equipment can be predicted. Automatic organic fertilizer production line is the most skilled equipment in the industry.

It can work independently without help, and has high precision, avoids the waste of resources, improves the qualified rate of products, and improves the qualified rate of products. Save a lot of unnecessary economic expenditure. It can not only save costs for the company, but also create greater economic benefits for the company, with higher output, so that the goods can enter the market at the fastest speed and the best time, and obtain a higher market share. sales volume.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

According to the market demand, today’s organic fertilizer manufacturing equipment has developed into special equipment. In this way, the one-to-one service of organic fertilizer production equipment can improve enterprise efficiency, reduce losses and increase profits. Today, the development of organic fertilizer production equipment has expanded to high-speed, complete sets, high degree of automation and diversification.

The diversified development of organic fertilizer production equipment is inseparable from the efforts and struggle of enterprises, because in the face of such a development environment, if we want to further the development of enterprises, we must let the domestic market, our organic fertilizer production equipment is moving towards the road of automation.

In the limited market, diversified organic fertilizer manufacturing equipment must be related to this. Some technologically backward, smaller manufacturers will be driven out of the market and forced to shut down. Therefore, if you want to have a larger application group forever, you must do a good job in communication with customers, do a good job in market research, and finally the equipment required for biological fertilizer production can better meet the demand and serve the public.

So is organic fertilizer. In the past, farmers directly used the accumulated organic fertilizer, but now, with the improvement of living standards, high-tech equipment is also used for large-scale production of organic fertilizer. Is to make life more convenient production of production equipment.

More details, go to https://fertilizerequipmentmanufacturer.com/

Organic fertilizer granulator equipment selection tips

With the wide application of organic fertilizer, the use of fertilizer production line has become more and more important and common, and in the whole production process of fertilizer, granulation process is the core part, but how to choose a more suitable granulator according to different situations. For raw materials and hand feeling, we need to choose the professional granulator manufacturer first.

The granulation process improves the wettability, fluidity, appearance and bulk density of powdery raw materials. The pellets processed by pelletizer have high requirements in shape and quality. They are used in many fields, such as agriculture, garden, animal feed, pharmacy, chemical industry and so on. The granulation process is very cheap and can be combined to produce several different raw materials. The storage and transportation of particles is very easy and cheap.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

Our granulator has a variety of options to meet everyone’s choice and budget. We offer eight different types, each of which has its own characteristics and uses. We can choose a suitable granulator according to its uses, parameters and characteristics.

If you want to choose the granulator with less investment, quick effect and good economic benefit, the new tpye organic fertilizer granulator without drying process is the best choice. This is a patented product jointly developed by our company and Agricultural Machinery Research Institute.

It can not only granulate all kinds of organic matter, especially for those coarse fiber materials that are difficult to granulate with conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal manure, etc. It can also make granulation have better effect on acid and municipal sludge.

-Rotation – how to choose the right fertilizer granulator

The new two in one organic fertilizer granulator does not combine the technology of rotary drum granulator and new granulator. It can not only process organic fertilizer, but also be used in compound fertilizer production line, with a production capacity of 200 tons / day. Tractors have many uses.

According to our actual demand, drum granulator is one of the key equipment in compound fertilizer and flower fertilizer industry. It is suitable for large-scale production of cold and hot granulation, high and low concentration compound fertilizer and mixed fertilizer. It adopts acid resistant stainless steel plate or special plate lining, with high pelletizing rate, low energy consumption, long service life and easy maintenance.

The next one worth recommending is the disc granulator. The product is spherical, and the particle rate can reach more than 90%. It is suitable for processing powdery materials into spherical particles.

Roller granulator, no drying process production, set granulation, molding, screening into one, room temperature granulation, molding, in addition to fertilizer, but also suitable for rare earth, metallurgy, coal, etc., less investment, good performance.

Advantages: there are many kinds of raw materials, which are also the promotion of environmental protection projects.

Drop mold granulator can process all kinds of powder materials into round particles, and can also shape round particles into spherical particles, which has the advantages of power saving, large output and low noise. Widely used in fertilizer, feed, aquaculture, etc.

Top Listed Fertilizer Granulators for Fertilizer Pelleting

Pelletizing equipment is indispensable in the pelletizing process of fertilizer production line. It is the most common and easily realized granulation method to use disc granulator to granulate materials. Besides, is there any other granulation method?

Rotary drum granulator is also the main way of granulation. The prilling device is an inclined cylinder, just like multiple disks overlap.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

However, the proportion of nitrogen should not be too high, the proportion of nitrogen should not be greater than 22, and the concentration should not be greater than 40. Due to the waste water produced by material reaction, the drying conditions are difficult to reach the standard.

In addition, there is also a spray granulation. Urea spray means that the melted urea is sprayed into the compound fertilizer granulator, reducing the crushing stage of the urea and rapidly dissolving the fertilizer, but most of them are high nitrogen formula with a nitrogen ratio of more than 20.

To sum up, users can choose their own pelletizing equipment. If you need disc granulator for granulation, you can contact our home and choose the fertilizer granulator produced by our factory. Excellent quality, low price, after-sales guarantee.

flat mold granulator detailed info in purchasing

SX plane molding granulator is a new type of multifunctional granulator for organic fertilizer, which adopts the latest technology.

The flat mold pelletizer is used to pelletize various organic substances after fermentation in the organic fertilizer production line, which breaks the traditional manufacturing process of organic fertilizer.

Flat Die Powder Granulation Machine
Flat Die Powder Granulation Machine

There is no need to dry, crush and pelletize raw materials before pelletizing, and use direct ingredients to process spherical particles. Therefore, the flat mold pelletizer can save a lot of energy.

The main features of SX organic fertilizer flat mold granulator are as follows:

1. The products produced by this machine are spherical particles.
2. The content of organic matter can be as high as 100%, realizing pure organic granulation.

3. There is no need to add binder in granulation, and organic particles can grow up with each other under certain force.
4. Stable particles can be screened after granulation to reduce drying energy consumption.

5. The raw material can contain 20-40% moisture. There is no need to dry the raw material after fermentation.

Roller Granulation Equipment Working in Fertilizer Plant

1. according to the requirements of double roller granulator, after installation, before using the machine, the operation manual must be read in detail, and be familiar with the structure of the machine and the function of the switch and button of each electric box.

It should be operated by personnel familiar with the process so that measures can be taken in time to prevent accidents during commissioning.

Double Roller Extrusion Line for Compound Fertilizer Production Line

2. before starting the fertilizer production process, please check whether the lines are connected correctly and whether the water and electricity supply are normal.

3. gear lubricating oil must be added to the reducer of double roller granulator (usually added in the production of the company), and the oil quantity added shall be subject to the oil that can be seen by the liquid level gauge, Don’t be too little or too much; Check whether the oil pump is working properly.

4. when using a new fertilizer production line, first heat the machine to the desired temperature.

5. when the fertilizer production line is not used, first open the waste valve of the machine to empty the storage materials in the box. When the pressure in the tank drops, please close the scraper switch and waste discharge switch, then turn off the hydraulic station motor and switch off each heating area, Then turn off the main power switch.

6. after restart the machine, heat to the required temperature, open the waste, then start the scraper after the material flows out, close the waste valve, and the fertilizer production line will start.

7. when reducing output during production, the screen may be blocked. You should stop the extruder, open the waste valve, and then replace the screen after the box pressure drops.

8. when replacing the screen or scraper, the waste valve must be opened first. After the pressure of the tank drops, remove the cover plate screw and finally replace the screen or scraper.

More detailes info on the double roller granulator machine, welcome go to https://www.fertilizermachinesale.com/double-roller-granulator/

NPK Granulation Plant Equipment Technology Design

NPK fertilizer production line granulation equipment is made of high strength wear-resistant alloy stainless steel (technical secret, specific material is not disclosed).

Compound Fertilizer Production Line
Compound Fertilizer Production Line

The precision CNC drilling machine is used for positioning and drilling, and has undergone several hard surface treatment and ball and socket polishing treatment to ensure that each ball and socket on the pressure roller is durable, corrosion resistant, easy to demould, durable and stable, producing complete particles and smooth surface particles.

Extrusion NPK fertilizer production line granulation equipment has significant advantages.

NPK extrusion fertilizer production line has obvious advantages of granulation equipment.

1. The fertilizer granulator is made of high-strength wear-resistant alloy stainless steel, which is inherently better than ordinary steel.

Double Roller Extrusion Line for Compound Fertilizer Production Line

2. Precision CNC drilling, three axis positioning without deviation.

The introduction of foreign advanced drilling equipment, three-axis positioning drilling, to ensure that the hole spacing, depth and other data accurate, mobile.

3. Multi frequency quenching and forming of hard surface ball and socket. By analyzing the element composition ratio of raw materials, a variety of heat treatment schemes are formulated to achieve high strength and wear resistance of the roller.

4. The ball and socket must be polished to ensure that there is no residue during granulation and demoulding.
This is the second process of fertilizer granulation. It uses special grinding powder to grind the roller flexibly. Make sure the ball and socket are smooth and clean to achieve perfect demoulding.

Organic fertilizer equipment routine maintenance

The organic fertilizer granulator will inevitably wear out in the process of use, so it is necessary to carry out the daily maintenance of the organic fertilizer granulator correctly.

Today, Zhengzhou SX Organic Manure Machinery will introduce the daily maintenance tips of organic fertilizer granulator to customers.

1. Keep the work site clean. After each test of the organic fertilizer equipment, the granular particles and residual mortar inside and outside the barrel shall be completely removed, and the mortar and flying objects shall be scattered or splashed on the organic fertilizer equipment. Use antirust meat paint and cover with corresponding protective cover to prevent dust from entering again.

Huge chain plate type compost turner for hadling orgnaic waste_yasuo

2. There is no external oil filling hole for the organic fertilizer production equipment, and the gears and worm gears are lubricated with the special grease for the organic fertilizer equipment.

Top and bottom should be triple buttered every season. When refueling, the dynamic gearbox cover and the transmission cover can be opened respectively). Oil should be dripped frequently to lubricate the sliding surface between the support gearbox and the hinged joint of the bracket.

The worm gear box and bearings are filled with gearbox grease before leaving the factory, but after using once a year, the gearbox machine should be thoroughly cleaned and all protective lubricants should be replaced.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

3. Always pay attention to the operation of organic fertilizer equipment. There should be no serious abnormal noise or metal friction noise. If any abnormality is found, stop using and check immediately, and use them after troubleshooting. Cause the machine cannot be started. If there is metal friction sound, please check the gap between the organic fertilizer equipment first.

4. Regularly check the standard gap between organic fertilizer equipment required for biological fertilizer production.

5. When the organic fertilizer equipment is overhauled, the working clearance should be re measured and adjusted for many times. It can only be used after reaching the standard.

6. If it is impossible to operate the organic fertilizer equipment by pressing the program controller, please check whether the power supply voltage, power plug and socket, connecting plug and socket are normal, and check the internal fault of the controller. More details, go to https://organicfertilizermachines.com/

Drum Granulation Equipment for NPK Fertilizer Production

According to the need, several kinds of fertilizer raw material dry powder are selected for metering and mixing, and the binder is used in the fertilizer granulator as the binder to form particles.

The granulation of dry powder mixture requires heating, adding water or steam to increase the liquid phase, and then agglomerating into compound fertilizer particles in a drum granulator under rolling conditions.

NPK Fertilizer Plant Design Layout
NPK Fertilizer Plant Design Layout

NPK production process of drum granulated compound fertilizer
Currently, acids and ammonia are usually added to increase the volume of liquid in NPK manufacturing process, and heat is provided by chemical reaction.

Ammonium phosphate produced by the reaction of phosphoric acid and ammonia becomes the component of compound fertilizer. The material in the drum granulator should be controlled at a better temperature (50-80 ℃) and a better moisture content (2.5% – 7.5%) to achieve the appropriate granulating conditions.

The working principle of rotary drum granulator: the material enters the front end of the rotary cylinder through the feed pipe (the slope of the feed pipe is greater than the natural inclination of the material), and the steam at the feed pipe enters the front end of the cylinder and ejects a certain pressure of steam.

Because the nozzle of the steam inlet pipe is located at the bottom of the material. And the steam has a certain pressure. Therefore, the material obtains some moisture more evenly and forms smaller particles. Because the cylinder has a certain inclination. Under the action of gravity and friction of lining plate, these small particles move continuously along the circumference and axis of the cylinder.

In the process of movement, smaller particles gradually form a certain size of particles.

Disc Granulation Plant for Organic Fertilizer Production

The pellet produced by disc fertilizer granulator is suitable for mechanical sowing and has high yield. The kneaded material is rolled into a ball with high efficiency and high strength and no return material. Beautiful appearance, reasonable structure, safe and reliable, easy to operate.

Organic Fertilizer Production Line

Disc fertilizer granulator has a strong ability to prevent overload, even in the case of full load, there is no need to set up a separate feeding device.
Characteristics of disc bio organic fertilizer production technology
The characteristics of disc bio organic fertilizer production technology are as follows:

1. It can directly produce spherical particles step by step, no size, no material return, and the ball forming rate is more than 95%. Therefore, the production cost is low, and it is suitable for mechanical sowing.

2.When the moisture content of the raw material for bio fertilizer production is about 40%, the drying and post-treatment are easy and the drying cost is low. Since it can be dried at low temperature or in air, it will not affect the number of bacteria in biological fertilizer.

3. Wet granulation has the advantages of less wear and low cost.

4. It has wide adaptability to various materials used in organic fertilizer granulation. More details , go to https://organicfertilizermachines.com/disc-pelletizer/

Fertilizer Polishers Role in orgnaic Fertilizer Production Line

The main function of organic fertilizer production line is to deal with livestock manure and crop straw, so that these materials will not pollute our living environment, which is the use of organic fertilizer processing equipment.

If organic fertilizer processing equipment manufacturers want to develop organic fertilizer production line in a good direction, they need to improve the quality of organic fertilizer equipment, improve the appearance and use effect of organic fertilizer products. In this way, the organic fertilizer production line can satisfy the users with high quality, and can cooperate for a long time.

3 Grades Fertilizer Polishing Equipment
3 Grades Fertilizer Polishing Equipment

If the company wants to develop in the right direction, then the quality of the equipment itself is the foundation, and only by laying the foundation can it take a step. Based on NPK fertilizer granulator, the particle grinding machine greatly improves the practical effect of organic fertilizer particles.

Organic fertilizer granule forming machine

The practical effect of organic fertilizer granule forming machine is very strong, with the following characteristics:

1. High output of chemical fertilizer, one or more granulators can be used at the same time, which solves the problems of complex process, large equipment investment and more equipment caused by the granulator having to be equipped with one granulator in the past. Fillet machine. For example, the quality of finished products is inconsistent.
2. The machine consists of two or more throwing cylinders arranged in sequence. The material is discharged from the discharge outlet after repeated trimming. The finished product has the same particle size, high density, roundness and smoothness, and high yield.
3. Organic fertilizer particles have beautiful appearance, simple equipment structure, safety and reliability.
4. The organic fertilizer machine is easy to operate and maintain, and can be operated according to the instructions. Strong anti overload ability, can adapt to all kinds of environment.
5. The raw materials after fermentation can directly produce spherical granular organic fertilizer without drying, without frequent manual operation.

Organic Compost Equipment Price

In the agricultural machinery industry, organic composting production technology and equipment has been highly valued. How about the development space of bio organic composting equipment? The development space of bio organic composting equipment is huge. The country now regards environmental pollution control as the first priority and solving environmental pollution as the first priority.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

Small scale organic composting production equipment is between 300000 yuan and 200000 yuan, and each organic composting production line is different. The configuration of organic composting production line for chicken manure and pig manure is relatively low, which only needs pulverizer, mixer, granulator (optional), screening machine and packaging machine. Therefore, the price of the whole organic compost production line ranges from tens of thousands to hundreds of thousands.

Organic composting production technology: put the fermentation materials into the fermentation tank – spread bacteria evenly – compost fermentation – fermentation for 7-15 days – outside the fermentation tank – Screening – crushing – premixing – packaging (adding granulation in the tank) – sale.

The production process and equipment of organic composting can greatly save the cost of organic composting plant, improve the production efficiency, so as to ensure the good quality and large quantity of products produced, which can meet the needs of the majority of users. In these aspects, the development of organic composting equipment plays a key role. In order to develop agriculture, protect the environment and improve economic benefits, we need to make great efforts to improve and update the organic composting equipment and lay a good foundation. Master all the details and do well in production and development.

The purchase of organic compost production equipment sold by our company is only the beginning of communication with the company, but also the beginning of after-sales service department. In the whole stage of using organic compost production equipment, all our after-sales service personnel will provide thoughtful, meticulous, warm and timely service, so that customers can easily and freely use the equipment without worries, and can really experience convenience and convenience. Our company creates value for customers.

How to buy a qualified organic fertilizer production line?

Many people don’t know how to judge the quality of the organic fertilizer production line, so let the organic fertilizer equipment company introduce it to you in detail!

The quality of organic fertilizer production line equipment can be judged from the surface observation of equipment, sound rules in operation and trial production of organic fertilizer products. Another point is that the process is reasonable.

This paper summarizes the following contents for your reference.

How to distinguish the equipment quality of organic fertilizer production line?

1. View products: two products of the organic fertilizer production line, powdery organic fertilizer and granular organic fertilizer, all have grain size standard. If the particle size is within this range, the organic fertilizer equipment is relatively reliable.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

2. Check the table: the equipment appearance observation of organic fertilizer production line, the fineness of surface treatment, welding treatment, riveting treatment, etc. From the outside, the interface looks tight and engaged.
3. Listen to the sound: the machine can be tested in the organic fertilizer production process and equipment inspection stage. Whether the sound is natural, continuous and regular during the test. It is the natural law, and the reliability of the equipment is high.

Groove Type Compost Turner Machine Complete System
Groove Type Compost Turner Machine Complete System

4. Look at the process: the quality of organic fertilizer production process has a great impact on product quality.
5. Distinguish smell: in the production process of chemical fertilizer equipment, there is basically no peculiar smell in the room behind the dust collector, such as the pungent dust smell produced by granulation, which indicates that the chemical fertilizer equipment has good environmental protection.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

The purchase of organic fertilizer production equipment sold by our company is only the beginning of communication with the company, but also the beginning of after-sales service department. In the whole stage of using organic fertilizer production equipment, all our after-sales service personnel will provide thoughtful, meticulous, warm and timely service, so that customers can easily and freely use the equipment without worry, and really experience the convenience and convenience. Our company creates value for customers.

More detailed info, go to https://fertilizerequipmentmanufacturer.com/organic-fertilizer-production-equipment/

How to configure machines for a 10000t per yaear organic fertilizer production line?

The whole set of organic fertilizer production process equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, organic fertilizer special pulverizer, batching system, mixing system, special granulator and finished products for organic fertilizer.

Organic Fertilizer Production Line

The low configuration organic fertilizer production process equipment only needs pulverizer, mixer, granulator, screening machine and packaging machine to complete the production. This is a basic configuration and can be added according to the actual needs and requirements of the customer. Therefore, according to the actual needs, the price of the whole organic fertilizer equipment is between tens of thousands and hundreds of thousands. The production of organic fertilizer with livestock manure can also produce great economic and social benefits.

The equipment of an organic fertilizer production line is not the fixed equipment we imagine, but it needs to be determined according to the site and materials. For example, chicken manure contains a lot of water, so it is necessary to reduce the water in the fermentation process, and corncobs broken by straw can be added. Otherwise, it can not be pelleted, and sheep manure is relatively dry. When the water is well controlled, straw is not needed.

Straw can be directly granulating. The equipment used is different due to different technology.

The equipment of small organic fertilizer production line is between 30000 yuan and 200000 yuan, and each configuration of organic fertilizer production line is different. The low configuration chicken manure and pig manure organic fertilizer production line only needs pulverizer, mixer, granulating machine (optional), screening machine and packaging machine. As a result, the price of the entire organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

Where can you use npk and how to make it by yourself?

NPK fertilizer or compound fertilizer is defined as mineral fertilizer composed of nitrogen (n), phosphorus (P) and potassium (k). The multi-component fertilizer is mainly produced by drum granulation or compaction. Here, in the first case, the specified safety components are granulated with water and other additives, and in the second case, they are compacted, which means that they will be cramped under high pressure. After that, the particles are classified according to the screening results, and then crushed or compacted. Granulation again.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

Want to make your own npk compound fertilizer, welcome to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

For industrial fertilizers, the product is in the form of granules. The particle size distribution of multi-component fertilizer is very important: only balanced grain distribution without dust can modern fertilizer spreaders achieve the best sowing distance, up to 25 M. For users, this means that they can save effort in the process of applying NPK compound fertilizer.

A mixture of multi-component fertilizers ensures a uniform distribution of nutrients needed by plants. How to get npk fertilizer mixed evenly, sx bb blender will help you. According to these advantages, NPK fertilizer is the first choice in NPK production. Depending on the application, for example, traditional NPKs are mixed in a ratio of 18-8-8. However, the composition varies according to the nutritional needs of the plant or plant species. Nitrogen is particularly important for the rapid growth of plants – plants grow only slightly if they are short. Phosphorus is responsible for flowering and fruiting, and potassium is responsible for plant resistance.

Our reliable screening machine can easily screen your NPK fertilizer in the NPK fertilizer production line without blocking the screen. We provide you with the screening machine to achieve the highest acceleration on the screen. Only these high frequency accelerations can protect the screen. Your advantage: smooth production process, no need to repeat the cleaning work, so it will not cause production loss. Don’t you believe it? Please contact us and we will be happy to explain your interests in detail.

The organic fertilizer screening machine is the inspector of organic fertilizer, which provides the possibility of re pelleting organic fertilizer through fertilizer granulator.

Introduction to the production of bio organic fertilizer: bio organic fertilizer for making fertilizer granulator

Why so many people choose flat die granulator?

Disc granulator, drum granulator, double roller granulator and other granulators can be made into organic fertilizer particles, but flat mold granulator is more and more popular. Why?

This is because flat mold organic fertilizer machine has many advantages.
application

Flat Die Granulator
Flat Die Granulator

1) Agricultural waste: rice straw, rice bran, grass, soybean residue, cotton residue, etc.
2) Animal manure: poultry waste and animal manure, such as fish market, urine and cattle, pig, sheep, deer, chicken, duck, goose, goat, earth manure, etc.
3) Industrial waste: biogas residue, palm oil residue, wine residue, vinegar residue, starch slurry, cassava residue, sugar residue, furfural residue, bean cake, fruit residue, etc.
4) Household waste: food residues, bones, roots and leaves of vegetables, etc.
5) Sewage sludge, pond sludge, municipal solid waste residue, etc.
6) Bentonite, diatomite, zeolite, lignite, turf / peat, etc
7) Organic materials are mixed with mineral materials.

NPK production process is equipped with fermentation composting machine to ferment raw materials. This series of fertilizer machine can use simple composting machine to ferment raw materials. Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, must be equipped with fertilizer granulator in the organic fertilizer production line.

Belt conveyor for NPK Compound Fertilizer Production

Rotary belt conveyor is a very important equipment, which plays an important role in NPK fertilizer production line.

In the production of organic fertilizer, the matching materials are transported to the fermentation tank. In order to connect, the fusion belt conveyor is connected to the front end of the rotary belt conveyor through the rotating frame, and the back end of the rotary belt conveyor is also connected to the distributor. The forward and backward movement of the distribution conveyor drives the reciprocating movement of the rotary belt conveyor to transfer materials. The advantage of the belt conveyor is that the front end and the back end can swing with both ends of the belt, and the flexibility is strong.

Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant
Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant

Swing belt conveyor is installed between cloth distributor and combined belt conveyor, which is an important part of organic fertilizer production line. Swing belt conveyor plays an important role in the production of organic fertilizer.

The swing belt conveyor has a turret at the front end and the rear end, which is similar to a bearing and is used to support the rotation of the belt conveyor. One end of the belt conveyor is fixed on the rotating frame of the converging belt conveyor, and the other end is fixed on the rotating frame of the shuttle distributor. When the reciprocating distributor travels back and forth, it drives the rotary belt conveyor to rotate and move on the two rotating seats.
Introduction of biological fertilizer production:

The production of bio organic fertilizer will be used to make bio organic fertilizer granulator.

In the process of bio fertilizer production, different types and series of fertilizer equipment should be equipped to produce bio organic fertilizer.
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What is the structural design of the drum granulator?

Fertilizer drum granulator is one of the key equipment in compound fertilizer equipment industry. It is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The barrel of rotary drum granulator is lined with special rubber plate or acid resistant stainless steel plate, which realizes the automatic removal of scar and tumor, and eliminates the traditional scraper device.

It has high ball strength, good appearance quality, corrosion resistance and corrosion resistance. It has the characteristics of wear, low energy consumption, long service life and convenient operation and maintenance.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

How does the rotatry drum granulator work?

The material enters the front end of the rotary cylinder from the feed pipe (the inclination of the feed pipe is greater than the natural inclination of the material). The steam inlet pipe at the front end of the cylinder injects water vapor at a certain pressure. Since the nozzle of the steam inlet pipe is located at the bottom of the material and the steam has a certain pressure, the material can obtain some water evenly and form smaller particles.

Because of the use of compound fertilizer, the barrel of the drum granulator has a certain inclination. Under the action of gravity and friction of liner, these small particles move continuously in cylinder circumference and axial direction. In the process of movement, smaller particles gradually form a certain size of particles.
How much is the drum granulator for compound fertilizer?

Rotary Drum Granulation Machine

It depends on whether the manufacturer of the device you choose is formal, large and powerful. You should also consider the type and model of the equipment you choose. Different types and models will lead to different manufacturing processes and processing capabilities, so the prices will be different. The other is the market environment. Market environment mainly includes user demand level, manufacturer competitiveness level and raw material price, which will directly affect equipment price.

How to buy a cost-efective drum granulator?

When purchasing compound fertilizer drum granulator equipment, on the basis of paying attention to the equipment price, it is suggested that the majority of users should choose more high-quality equipment and after-sales service in combination with the manufacturer’s production strength, equipment quality and performance. Not only the price of the equipment is very economic, but also the use and operation in the future is more stable and guaranteed. Detailed info on rotary drum granulation machine, welcome go to https://fertilizerplantequiment.com/rotary-drum-granulator/

Matters Affects on the Organic Fertilizer Machine Service Life

In the process of fertilizer manufacturing of organic fertilizer equipment, it is required that the material must have a certain viscosity. Some materials are relatively loose after fermentation and are not easy to granulate. Therefore, some water or adhesive should be added to increase the viscosity of the material. The method of granulation is adopted for the disc granulator and the material transfer granulator of organic fertilizer equipment. During the granulation process, water or adhesive shall be added to ensure the smooth granulation of materials.

Compound fertilizer granules made by fertilizer granulator

The new organic fertilizer pelletizer adopts wet granulation, and the fermented material can be directly granulating without other operation. Generally, roller pressing granulator is a kind of boring process at room temperature, which is suitable for granulation of materials with low viscosity or low moisture.

If the water content of the material is too high, some dry materials can be added to make the water content networked. If the moisture content of the material is too low, water can be added appropriately to facilitate granulation.

Drum Granulators Details
Drum Granulators Details

The new type of organic fertilizer granulator is an organic fertilizer granulator which is constantly updated and reformed with the development of agriculture, the progress of technology and the diversification of demand. The new type of wet granulating machine of organic fertilizer can realize more material selection. Because all kinds of organic matter can ferment effectively, it can be made by a new type of organic fertilizer granulating machine, which breaks through the limitation and obstacle of traditional technology. Before granulation, there is no need to stop the tasks of disposal, crushing, dull and boring.

Rotary Drum Granulation Machine

It can directly realize the batching and direct granulation, not only saving a small amount of power input, effectively reducing the cost, but also greatly improving the working efficiency, convenience, fast and stable. The granulator also achieved 100% organic content and realized the exclusive production of pure organic fertilizer.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

n the organic fertilizer production line to furher process compost, it is usually necessary to design a new type of organic fertilizer granulator to make the organic fertilizer granulator. In the process of fertilizer production, more fertilizer equipment is needed to complete the production process.

Organic Fertilizer Machine VS Inorganic Ones Which One is Better

Fertilizer types can be divided into different types and series, organic fertilizer, organic inorganic fertilizer, compound fertilizer, etc. They can be produced by using different types and series of fertilizer equipment. What is the difference between these fertilizers?

Compound Fertilizer Production Line
Compound Fertilizer Production Line

Organic-inorganic compound fertilizer is a kind of compound fertilizer which contains organic matter and chemical fertilizer. It is a kind of fertilizer obtained by harmless and effective fermentation of microorganisms, feces and other organic substances, and by adding appropriate amount of organic fertilizer. Fertilizer, humic acid, amino acid, etc., can be granulated or mixed directly. It can be produced in the process of compound and NPK fertilizer production.

Moving Compost Windrow Turner for Small Farms
Moving Compost Windrow Turner for Small Farms

Organic fertilizer is a slow-acting fertilizer formed by fermentation of animal and plant residues, feces and biological wastes. The main component of organic fertilizer is organic matter. After being applied to the soil, various nutrients can be released continuously, which can be absorbed by plants through microbial decomposition, which can provide comprehensive nutrition for long-term fertilization crops. Organic fertilizer is the main raw material to improve soil, which can enhance the protection ability of soil water and fertilizer, improve plant yield and improve quality.

Green food is the main nutrient in the production of green food. It is proposed to design the production line of organic fertilizer to make organic fertilizer. In fertilizer production line, different types and series of fertilizer equipment shall be provided to produce organic fertilizer.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

Bio organic fertilizer is an organic fertilizer produced in the process of bio fertilizer production, which is made by adding specific functional microorganisms to organic fertilizer. The function of bio organic fertilizer is to increase soil nutrients and improve soil biological activity. Fertilizer contains functional bacteria and organic substances, which can improve soil quality and promote nutrient release.

Nutrients

They are all rich in organic matter, which can improve soil structure and increase soil nutrients. Organic inorganic compound fertilizer and organic fertilizer contain a certain amount of nitrogen, phosphorus and potassium. Generally, bio organic fertilizer does not contain nitrogen, phosphorus, potassium.

Organic and inorganic compound fertilizer: the organic matter content in organic inorganic compound fertilizer shall not be less than 20%, and the total nitrogen, phosphorus and potassium shall not be less than 15%.

Organic fertilizer: the organic matter content in organic fertilizer shall not be less than 30%, the total nitrogen and phosphorus shall not be less than 4%, and not more than 15%.

Fertilizer equipment used in fertilizer manufacturing: organic fertilizer granulating machine, disc granulator and drum granulator can be used in organic fertilizer production line and bio organic fertilizer production line.

The two in one sx organic fertilizer granulator is an important fertilizer granulator in the organic inorganic compound fertilizer production line.

Self-Propelled Compost Turner Technical Design Basis

When you are in the market of making fertilizer you will need to put money into the self-propelled compost turner since it speeds up the compost making process and fosters compost faster. The turner is wheeled that enables the turner to move easily. The device creates compost that may then be transformed into fertilizer. Read on for additional details on this machine and the way you can use it inside your business.

The compost turner ensures you get greatest results when you find yourself making compost. These machines will produce amazing results because they add oxygen and microbes to the manure or waste so you wind up getting ideal results. The machine helps this mixture ferment and can create windrow piles which prevent poison gas from being produced.

Together with the self-propelled windrow turner you end up reducing the temperature of the compost and it likewise adds oxygen on the mix. This can help this mixture transform into compost faster which will help you will make money faster and help you save money.

Moving Compost Windrow Turner for Small Farms
Moving Compost Windrow Turner for Small Farms

It is important to do a great deal of research when you plan on buying a compost turner sx. They are offered in a number of sizes so you want to be sure that you select the size that will be appropriate for your organization. The maker can assist you pick the machine that will meet your requirements the ideal and is particularly will be big enough to suit your needs.

When you are aware how large the machine should be start working together with the manufacturer so you end up using the machine that is the best fit to suit your needs. The most common sizes move over windows from 6 to 27 feet. You can even choose a turner that features a drum that will hold material for you personally.

Compost Turning Equipment for Windrow Composting
Compost Turning Equipment for Windrow Composting

The compost turner is sturdy and yes it works hard for all your needs. They could handle heavy-duty loads and are generally very simple to operate. These people have a user friendly electronic console that enables the user to simply program the device so they can already have it run just how they need it.

The compost turner is cost-efficient and you won’t must spend a lot of money maintaining it. It will work well to suit your needs for some time. You can buy the turner with multiple drive trains. Whether you need a four-wheel turner or front-wheel drive, you can get what you wish with this particular machine. They may move forwards and backwards plus they even have independent suspension that allows them to easily move over windows.

The turners have flails about the drums which will move the compost and blend it. Some designs include liquid spraying devices. You can also choose from belt-driven or hydraulic turners. The compost turner works both indoors and outdoors therefore it is very easy to get just what you would like. You may also pick a pull-behind model. You have a large amount of options in relation to picking a compost turner.

Fertilizer Machines for Pellet Compost Production

Compost granular is produced by using sx fertilizer equipment of different types and series of compost granulators. In the process of fertilizer manufacturing, compost granulator plays an important role in the production process. Different types of composting granulator are suitable for different types and series of granulator fertilizer raw materials and fertilizer granulation methods.

Compost Fertilizer Production Line
Compost Fertilizer Production Line

In the production line of organic fertilizer, organic compost granulator sx is often used in the production of organic compost granulator. In the process of fertilizer production, the raw materials for the production of organic fertilizer can be cow manure, chicken manure or other raw materials.

In the production of organic compost, drum granulator or disc granulator can be used to make organic compost granulator. The reason why the press granulator makes NPK and compound compost granulator is that the roll press granulator is more suitable for the production process of NPK fertilizer. Of course, roller granulator can also be used in organic fertilizer production line to produce organic fertilizer. The roller granulator mainly uses extrusion method to work.

Making compost granulator not only needs to use compost granulator to complete the working process, but also needs to use other fertilization equipment to complete the complete fertilizer production process. Raw material, fertilizer mixer for mixing raw material with other raw materials, etc.

Drum Granulator for Organic and Compound Fertilizer Production

Rotary drum granulator is a fertilizer machine designed by us after years of compound fertilizer processing equipment. It is used for pelleting all kinds of organic matter in fertilizer production line and after fermentation, breaking through the traditional pelleting process of organic matter.

Compound Fertilizer Production Line
Compound Fertilizer Production Line with rotary drum granulator

Before granulation, there is no need to dry and crush the raw materials. Spherical particles can be directly processed in batches. The rotary drum granulator is suitable for all kinds of organic-inorganic compound fertilizers, which can save a lot of energy.

Features of new fertilizer drum granulator:

1. The particles produced are spherical.
2, the content of organic matter is up to 100%, realizing pure organic granulation.
3. Because organic particles grow under certain force, no binder is needed in granulation.

Rotary Drum Granulation Machine
4. Granular solid can be screened after granulation to reduce drying energy consumption.
5. It is suitable for organic fertilizer and NPK fertilizer, and the moisture content of raw material is 20-40%.

Top Selected Machines in Compound Fertilizer Granulation

Fertilizer equipment to be designed and used in different types of fertilizer production line. There are compound fertilizer equipment and fertilizer production process. In the compound fertilizer equipment, granulator is the most important, because the whole compound fertilizer production line will enter the production stage after it is put into use, the output level will affect the production cost, and the main factor determining the output level is the granulation process.

Compound Fertilizer Production Line
Compound Fertilizer Production Line

1. Granulating process and equipment characteristics of compound fertilizer equipment

In the process of chemical fertilizer production, the conventional granular fertilizer production method: the conventional granular fertilizer production method is divided into extrusion method and aggregate method. Ring mold, flat mold and reverse roll pelletizer are used in extrusion pelletizing.

Compound fertilizer granules made by fertilizer granulator

In the pelletizing process for compound fertilizer, the ring mold and template are seriously worn, with short service life, high maintenance cost and high power consumption. In addition, the extruded particles are cylindrical or flat with poor fluidity, which is not suitable for mechanical fertilization. Granulator is used for granulation. It is used to crush the dry organic raw materials and fertilizer used in the organic fertilizer production line into powder, and then grind the materials into particles by using disc granulator or drum granulator.

2. Processing organic fertilizer with compound fertilizer equipment

Although it is organic fertilizer, compound fertilizer equipment sx line is also suitable for the processing of such products. First of all, the manure and other organic substances are fermented, during which the fermentation cycle can be shortened by adding fermentation bacteria.

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When it is large, the dehydrator can be used first to reduce the moisture, or hay powder can be added to reduce the moisture to the optimal range for fermentation, so that the manure in livestock manure can be completely decomposed. After about two weeks, the pretreated raw material can be put into an organic fertilizer granulator (such as a disc granulator) to produce bio fertilizer.

Rotary Drum Granulation Machine

The inclined disc rotates continuously, and the powder material gradually rolls into particles. Fertilizer, still need to reduce the moisture content of the particles through dryer, cooler and other organic fertilizer equipment, so in order to prevent caking caused by the stacking pressure after packaging and storage. In order to improve the productivity of the dryer, large diameter and long dryer are usually selected to increase the effective volume of the drum and extend the drying time of materials.

NPK Dryers with different specifications must be equipped with matching oil fumigation furnace for heating and induced draft fan with corresponding air volume. In addition, if the fertilizer contains microbial active bacteria, the temperature of hot air entering the drum dryer should not be too high. The key to improve drying efficiency and reduce equipment investment is to determine the optimal hot air temperature and material residence time in the drum dryer.

Mixer in Compost Fertilizer Plants

In a complete compost fertilizer production line, the compost fertilizer machine series will be designed for the production of compost fertilizer. We share the special mixing equipment of the compost fertilizer production line – double axis mixer. In the process of pretreatment, compost fertilizer is usually prepared by sewage separation equipment, grinding equipment or mixing equipment to meet the fermentation requirements of fermentation raw materials, and then fermentation in sx fermentation equipment.

Compost Mixer for Fertilizer Production
Compost Mixer for Fertilizer Production

At present, there are three common fermentation methods: stacking, tank and tower fermentation. Among them, the tank fermentation takes a long time, covers a large area, poor production environment and low automation.

Therefore, it is necessary to use stacker to dump materials regularly; tower fermentation occupies the smallest land and has the highest efficiency, but the fermentation cycle still needs to last for one week, with the highest equipment cost and equipment maintenance cost. In recent years, advanced technology and equipment have been used to sterilize the materials in high temperature zone, and add bacteria in the low temperature zone by heating, so that the compost waste can be decomposed into compost fertilizer in a short time, and the fermentation is rapid and pollution free.
Inner Structure

Zhengzhou CTM has designed a double shaft mixer for compost fertilizer production according to the production process equipment of compost fertilizer. The filling degree of the material in the multi-stage compost fertilizer mixer largely reflects its anti caking performance: on the one hand, with the increase of the filling degree of the material, the resistance of the mixing blade will increase in the transportation process, which will lead to the increase of extrusion pressure between the material and the agglomerate; on the other hand, in the process of material transportation, with the increase of the conveying distance, the extrusion pressure between the materials is increased it will increase.

The pressure will increase gradually, which is easy to cause the accumulation of materials in the conveying section and increase the filling degree, which will cause the risk of blockage. This shows that the higher the filling degree of materials in different places, the more likely the material jam will occur for the same materials. More detailed info, welcome go to https://compostturnermachine.com/compost-mixer/

The design and use of these fertilizer equipments in the compost fertilizer production line not only improves the working efficiency, but also improves the utilization rate of raw materials.

 

Drum Granulator in Compound Fertilizer Production

Drum granulation technology is adopted in the production process of 150000 tons NPK fertilizer in chemical plant, in which the granulation process is an important and key process, which directly determines the stability of the system operation and the product quality. The following is the analysis of the problems and improvement measures in the granulation of compound fertilizer equipment.

Drum Granulator Production Line
Drum Granulator Production Line

1. kick off: (1) main phenomenon: particles larger than 4mm appear.

(2) Cause analysis: the solid-liquid ratio of the granulator of compound fertilizer equipment is improper, the amount of washing liquid and steam is large, the material temperature in the granulator is low, the raw material is too wet, the speed of the granulator is slow, the liquid concentration in urine is low, and the finished product can not be produced in time to continue circulation, and the dosage is too large, which leads to the high water content of the material.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

(3) Improvement measures: firstly, the amount of washing liquid or steam injection is reduced, the concentration of urine, the speed of granulator drum machine, the hot air temperature of hot air stove and the air volume of the fluidized bed are increased.

2. high temperature dry powder:

(1) Main phenomenon: white glossy powder with temperature over 60 ° C appears in the system.

(2) Cause analysis: the amount of return material is large, the drum granulator of compound fertilizer equipment is too fast, the dosage is small, the injection of steam and washing liquid is insufficient, and the gap crusher between the two is very small.

Drum Granulators Details
Drum Granulators Details

(3) Improvement measures: increase the amount of washing liquid and steam injection, adjust the speed of the granulator to 89 rpm, reduce the temperature of hot air stove or reduce the concentration of urine if necessary.

3. high temperature wet powder:

(1) Main phenomenon: a kind of powder material appears in the system, which has low particle size, wet and yellowish.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

(2) Cause analysis: the main reason is that the granulation temperature is much higher than the normal temperature, so some salt in raw materials or molten substances and a large number of washing solutions with lower temperature are used, so that the molten salt will be cooled immediately and become brittle, and become loose powder.

(3) Improvement measures: mainly reduce steam quantity.

Compound fertilizer granules made by fertilizer granulator

4. low temperature wet powder:

(1) Main phenomenon: black dark powder appears in the system, and the temperature is lower than 33 ° C.

(2) Cause analysis: the system of compound fertilizer production equipment has less crystal nucleus, low granulation temperature and poor viscosity of additives.

(3) Improvement measures: increase the ventilation door beside the raw material belt to make the air flow smooth, and add crystal core directly to the system circulation crystal core or system, improve the temperature of hot air stove and increase the concentration of stove. Urine. Detailed info  on drum  granulator, welcome go to https://www.fertilizer-plants.com/rotary-granulator/

Key Comnents in the NPK Production Equipment

Motor drives the whole npk plant equipment, its important role is self-evident. In the face of a complete set of organic fertilizer production line equipment, these important components should be carefully maintained to ensure their normal operation without delay in production.

The common problem in the equipment of organic fertilizer production line is the heating of motor. If the motor is heated or burned, it cannot be crushed. The whole production line will stop production, which will bring us huge losses. The routine maintenance of the motor will be described below.

1. Check whether the lubrication of the bearing is good.
2. Check whether all fasteners are tight.
3. Check whether the drive belt is correctly installed and in good condition. If the belt is damaged, it should be replaced in time. When there are oil stains on the belt or pulley, please clean it with a clean cloth in time.

4. Check whether the protection device is in good condition. If any abnormal phenomenon is found in the protection device, it should be eliminated in time.
5. Check whether there are materials or other sundries in the damaged cavity, and sometimes clean them in time.
6. Check whether the head or jack screw of the hydraulic jack has retracted, and whether the adjusting gasket is correctly installed and compressed.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

Requirements for operators when operating fertilizer manufacturing equipment:

1. When working, the operator should stand on the side to prevent the hard objects from ejecting from the feeding port and hurting people.

2. It is strictly forbidden to enter the feeding port and force feeding. It is strictly forbidden to use wooden sticks to help feed, so as to avoid injury and damage to the machine.

3. If the organic fertilizer equipment works abnormally or has abnormal sound during operation, please turn off the power immediately and cut off the power, and then open the cover for inspection after the standby equipment stops completely. It is strictly forbidden to check the reasons in the process of machine rotation, find out the reasons, and continue to work after troubleshooting.

Double Roller Extrusion Line for Compound Fertilizer Production Line

4. During the operation, do not increase the spindle speed at will, so as to avoid damaging the machine and causing unnecessary losses in the process of high-speed suspension.

5. During the working process of organic fertilizer production line equipment, the operator shall not leave the post, and the power supply shall be turned off in case of emergency resignation.

6. During the operation of organic fertilizer equipment, due to the high speed, it is necessary to pay attention to the operating conditions of straw crusher. If the machine body is not closed tightly, dust will be blown into the air, causing pollution to the working environment, sometimes even causing fan wear, if serious, the impeller will fall.

If it is not repaired in time, the fan may be scrapped. Therefore, before the formal work, the fan device of the straw grinder must go into the action balance experiment.

Compost Turners for Through Composting

Chain plate organic fertilizer dumper is the main equipment for the production of bio organic fertilizer. The composting turnover machine sx moves on the predetermined track of the fermentation tank and does not need to be operated by full-time personnel.

Groove Type Compost Turner Machine Complete System
Groove Type Compost Turner Machine Complete System

It can be operated remotely or even automatically.

Key parts such as chain are imported and durable. Through the use of lifting devices, the depth of the chimney can reach 0.8-1 M. The vertical lifting height of the material can reach 2m, and it can stay in the air for a long time without inflation. For other types of dump trucks, one chain plate dump truck is enough to hold three fermenters. The chain plate dumper can meet the material requirements of compost fertilizer granulator.

High efficiency chain plate turnover machine in fermentation composting

Huge chain plate type compost turner for hadling orgnaic waste_yasuo
Huge chain plate type compost turner for hadling orgnaic waste_yasuo

The above is the performance characteristics of chain plate turnover machine for organic fertilizer processing equipment. Although the performance of composting equipment is good, it must be maintained. Check the oil quantity once a week.

When the oil level drops, check for leaks. The oil department found out the cause and added the gear oil to the lowest level. When the oil needs to be changed, please remove the upper oil pipe, drain the air from the oil tank, turn on the oil plug, collect the oil, and then tighten the oil plug.

Lubricate bearing parts regularly. Regularly remove debris, such as rope ends or wire attached to the chain plate. More types of compost turners for efficient and economical composting, welcome go to https://compostturnermachine.com/

How to install rotary drum granulator safely

The sx drum granulatorfor compound fertilizer granulation can be installed and debugged correctly, which can not only greatly improve the production efficiency, but also reduce the production cost and prolong the service life.

Rotary Drum Granulation Machine

1. Lift the barrel of drum granulator of compound fertilizer production equipment

Before hoisting, please check the actual size of each foundation, record and design corresponding treatment measures. Place bolts and other connecting parts, anchor bolts and adjusting pads in a convenient place to prepare for adjustment. It is necessary to find the corresponding balance point for hoisting, first carry out trial hoisting, and then move to the installation position slowly after ensuring the stability.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

First, adjust the installation angle of the cylinder. The method is determined by the level. A simple method can use transparent water pipe to find the height difference between two points of the required slope, which can also meet the requirements.

The contact surface of the support ring is 0.1-1 mm feeler gauge inspection, and the parallelism between the center line of the left and right support wheels and the cylinder center line is adjusted to ensure that the contact surface between the support wheel and the support body is uniform; the height difference between the center lines of the left support wheel and the right support wheel must also meet the requirements of the equipment installation process.

2. Install belt hoist for metering equipment during NPK fertilizer production

If equipped with metering belt, it is necessary to pay attention to the installation of metering belt conveyor to maintain the level, and the installation of speed sensor and pressure sensor must meet the requirements of compound fertilizer production line manufacturer and signal line.

Large Scale Compound Fertilizer Production Line

It is required to keep a reasonable distance between the power line and the power line to avoid signal interference. The measurement is inaccurate or impossible. The installation of belt conveyor and hoist shall be as convenient as possible for maintenance and cleaning, and the materials on the equipment shall be kept smooth, and there shall be enough space for cleaning and maintenance.

3. Install cage crusher, screening machine, fan pipe, hot blast stove and dust removal equipment

This kind of equipment is the key to affect the workshop environment. The source of dust is crusher and screening machine, poor sealing will lead to serious air leakage. It not only affects the dust removal efficiency of the fan, but more importantly, it increases the difficulty of dust removal in the workshop.

Generally, the cage type of hot blast stove should be relatively isolated from the workshop, so as to avoid the heat dissipation of hot blast stove and lead to high temperature in the workshop. It is suggested to use gravity method for dust removal to prevent cyclone dust from adhering to the inner wall of dust collector and continuous production.

4. Wire and cable installation and electrical debugging

The installation of electrical equipment is also a key part of the whole set of compound fertilizer equipment. Generally, the power supply part and the control part are installed separately, mainly including the following two parts:

(1) Good grounding system.

Although there are no inflammable and explosive materials, if equipment leakage and other accidents may occur, please do not install according to the corresponding electrical installation specifications to reduce investment;

(2) Cable installation

For signal line (mainly measured pressure signal and speed signal here) and signal of temperature measuring equipment, special signal cable shall be used, and power line shall not be disturbed.

Other matters needing attention in installation of barrel granulator of compound fertilizer equipment

1. Installation of chute, bucket and pipe

In the process of installation, it is inevitable that all kinds of chutes, buckets and pipes need to be reconstructed on site. After production, the materials should be smooth, the surface should be smooth, and the welding slag and other spatters should be flat. Remove and make antirust paint;

2. Use of installation equipment

Welding machines, cutting machines and other tools should strictly follow the operating procedures, and must be certified to work, so as to avoid unnecessary losses. Generally, the poor grounding of electric welding machine leads to the motor coil burning, and the bearing of support roll is damaged due to pitting corrosion. More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/quality-rotary-drum-granulator/

Organic Fertilizer Equipment Innovation Technology

1. it is necessary to develop new fertilizer. Fertilizer is one of the decisive factors of grain yield and quality. The use of organic fertilizer has made great contribution to increase crop yield and alleviate food shortage. The production process of organic fertilizer plays a very important role.

2. development direction of new fertilizer. The development trend of new fertilizer is proportional to the agricultural trend. Only by accelerating the development of new fertilizer, agricultural production can develop to the direction of high yield, high quality, low consumption and high efficiency.

Disc Granulation Process Line

3. high efficiency. With the development of agriculture, higher requirements for nutrient content of new fertilizer and organic fertilizer equipment are put forward, which directly meet the demand of crop life, thus saving time, labor and improving work efficiency. In fertilizer production, compost fertilizer produced by sx organic composting equipment upender has long-term effect.

4. fertilizer tends to be compound. With the development of agriculture, new fertilizer has many functions, which can meet the growth demand of crops. The other is the long-term impact. With the development of agriculture, the requirements of fertilizer are higher for crops, and fertilizer should be satisfied according to different demands of crops. The stable fertilizer treated by drum granulator is in line with the characteristics of agricultural production, and is the main direction of fertilizer development in the future.

Organic fertilizer manufacturing process equipment

In the past, the fertilizer we used was relatively simple, lack of fertilizer for effective utilization of nutrients, and the proportion of various elements could not meet the needs of crop nutrients. However, the environmental friendly organic fertilizer produced by the new organic fertilizer manufacturing process can improve the utilization rate, ensure food safety and reduce environmental pollution. One application can meet the needs of crops, but also reduce the labor intensity, reduce the cost and ensure the production of grain.

Where Is The Best Ways in Organic Fertilizer Machine Maintenance?

From ancient times to now, China has been a big agricultural country. It can be seen that agriculture is an irreplaceable position in China. The organic fertilizer equipment needed for the production of biological fertilizer plays a great role in promoting the development of agriculture, which indicates the status of organic fertilizer in China.

Drum Granulator Production Line
Drum Granulator Production Line

With the acceleration of socialization, with the rapid development of science and technology. People have higher and higher requirements for material quality. In the future, people will have more and more demand for organic products, and green products will occupy the whole market. Therefore, organic fertilizer equipment has a broad development prospect in the future. Good industry.

The sx organic fertilizer manufacturing equipment is used to produce various organic substances after fermentation, which breaks through the traditional organic material granulation technology. Before granulation, no drying and grinding raw materials are needed.

Spherical particles can be processed directly through batching, thus saving a lot of energy. Traditional fertilization methods, such as manure and waste, will not only cause certain harm to the environment, but also the effect will not be fully exerted. However, more and more organic fertilizers, compound fertilizers, microbial fertilizers and chemical fertilizers are used. Fertilizer also let more people know it is beneficial to the soil, and organic fertilizer is gradually recognized by more people.

Inner Structure

Organic fertilizer equipment gradually enters people’s life and production, and let more people know that the use of organic fertilizer equipment is professional for organic fertilizer.

The organic fertilizer production equipment should be well maintained in daily use to extend its service life. Let’s look at the techniques of maintaining the organic fertilizer production equipment.

  • keep the work site clean. After each test of organic fertilizer equipment, the granulation leaves and residual mortar inside and outside the pelletizing pot shall be completely removed, and the mortar scattered or splashed on the organic fertilizer equipment and flying objects shall be removed. Wipe the exposed machining surface of the machine, apply anti rust meat paint and cover the corresponding protective cover to prevent the second invasion of dust.
Rotary Drum Granulato for npk fertilizer pelleting
Rotary Drum Granulato for npk fertilizer pelleting
  • there is no external filling hole for organic fertilizer equipment, and gears and worm gears are lubricated with special grease for organic fertilizer equipment. Triple butter should be added in the first and lower gears every season. When filling, the dynamic gearbox cover and the transmission gear cover can be opened respectively. The sliding surface supporting the gearbox and the hinge joint of the bracket shall be lubricated by oil dripping frequently. The worm gear box and bearing are already filled with gearbox grease at the factory, but the transmission machine should be thoroughly cleaned once a year after use. Replace all protective lubricants.
Double Rolloer Granulator Rolloer
Double Rolloer Granulator Rolloer
  • always pay attention to the operation of organic fertilizer machine, and there shall be no serious abnormal sound or metal friction sound. If an exception is found, stop it immediately and check it and can be used after troubleshooting. The corresponding check could not be found. For some reason, the machine cannot start. If there is metal friction sound, the clearance between the granulating pot and the granulating leaf of the organic fertilizer equipment can be checked first.
  • check the standard clearance between the granulation tanks regularly.
  • When replacing the granulation pot or granulation blade of organic fertilizer bucket, the working clearance shall be re measured and adjusted several times at a time. It can only be used after it reaches the standard.

Best Drum Granulator Tips You Will Read This Year

How to improve the prilling performance of compound fertilizer equipment?

The drum granulation of compound fertilizer equipment is a process to realize hot granulation. By increasing the temperature of the material, the salt solubility of the granular water system material is improved, so that the liquid phase meeting the granulation requirements of the material at low moisture content is obtained.

Rotary Drum Granulation Machine

It reduces the heat energy consumption in the drying process and improves the production capacity of the equipment. Therefore, the granulation performance of compound fertilizer equipment is one of the key factors to determine the yield and quality of compound fertilizer produced by drum granulation. Let me discuss with you how to improve the granulating performance of compound fertilizer equipment?

1. Rolling events and frequency of compound fertilizer equipment drum granulator materials

The main factors that determine the pellet forming rate and the pellet forming frequency are the pellet forming rate of the pelletizer. The principle of drum granulation is that the material depends on the surface tension, the appropriate amount of liquid phase and the extrusion force produced by the rolling of the material.

Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production
Rotary Drum Granulator Production Line Design Layout for Large Scale Fertilizer Production

The material takes small particles as the core, moves in the right direction in the granulator, and absorbs small particles in the rolling process. Attach and bond to the ball. The higher the rolling frequency in a certain period of time, the higher the ball formation rate, and the particles will become more round after the formation. In the production process, due to the different friction between the material and the barrel wall of the granulator, two kinds of situations occurred

(1) The inner surface of the granulator has greater smoothness, which reduces the friction between the material and the cylinder wall and weakens the upward movement of the material. The material does not roll and does not produce particles. To solve this problem, we can adjust the speed of granulator and install a small copy board inside.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

(2) The material in the drum granulator adheres to the wall seriously, and the friction between the material in the granulator and the cylinder wall increases, which will cause the material in the machine to be too high and cause the material to fall from the height. The top of the formation. Ungrounded particles and too many large particles.

We think that there are two reasons for this: on the one hand, this material is caused by too much viscous material. In this case, we will change the process formula and reduce the amount of viscous materials to solve this problem; on the one hand, the internal of the granulator is not smooth. This situation can be solved by changing the internal material and increasing the internal smoothness of the granulator.

Drum Granulators Details
Drum Granulators Details

2. Stable material volume and uniform liquid phase distribution of drum granulator are the key to produce qualified granules.

The design of compound fertilizer production by drum granulation is that the steam pipe is buried in the material bed and a sprinkler pipe is arranged above the material bed. Under stable production and supply conditions, saturated steam provides heat and some water. The material is humidified.

Compound fertilizer granules made by fertilizer granulator
Compound fertilizer granules made by fertilizer granulator

Through the use of steam, the temperature and viscosity of the material are increased, so that the water content of the material can be reduced in the granulation process, thus reducing the drying load, and the liquid phase distribution of steam is higher than that of water.

Only when the liquid phase of the material is insufficient and the material is unstable, add water as supplement. In the production process, we encountered improper installation of the steam nozzle and uneven distribution of the liquid phase of the material, resulting in more liquid phase of the material sticking in the ball, while the material with insufficient liquid phase is difficult to play ball, thus affecting the formation of particles.

In view of this situation, we can increase the steam nozzle to increase the steam receiving area of the material.
These are two important measures to improve the granulation performance of compound fertilizer equipment drum in Zhengzhou SX company.

The barrel granulator produced by our company has the advantages of less investment, quick effect, good economic benefit, reliable performance, no waste discharge, low production cost and is welcomed by users.

More detailed info go to https://fertilizerplantequiment.com/rotary-drum-granulator/

How does the pan granulator work in fertilizer production?

Different types and series of fertilizer granulator are designed and used in different types of fertilizer manufacturing process to complete the granulation process.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

Different types of fertilizer granulator adopt different granulation methods to produce granulator. In the process of NPK fertilizer manufacturing, NPK and compound fertilizer granulating machine were completed by extrusion. We share the working principle of the disc granulator.

Disc granulator is usually equipped in the production line of organic fertilizer to complete the granulation process of organic fertilizer. Disc granulator is a granulator. The disc granulator is lined with high-strength glass fiber, which is featured by uniform granulation, high granulation rate, stable operation, strong and durable equipment, long service life, etc. It is the ideal granulator.

The pelletizing plate is of integral arc structure, and the granulation rate can reach 93%. The granulation plate is equipped with three outlets, which is convenient for intermittent production and operation, greatly reducing the labor intensity and improving the labor efficiency. The flexible belt drive can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulation plate is reinforced by several radiation plates, which is durable and will not deform. Heavy and dirty base design, no anchor bolt fixing, stable operation.

All kinds of dry powder materials are added from the top of the equipment, which are transported to the arc notches of two rollers after pre design and screw compression. The two rollers rotate at the same speed and opposite direction, bite the material into the pressure groove and force compression.

The material pressure in the compressed area gradually decreases, and the surface tension and gravity make it escape naturally, then enter the crusher and granulator for crushing, and then enter the vibration state. Send the product to the finished product warehouse or be packed directly by the conveyor.

The material under the sieve is returned to the raw material warehouse for secondary rolling through the return device. The size of extrusion pressure can be adjusted by hydraulic system according to the needs of particle strength. By changing the groove form on the surface of the roller, the sheet, strip, olive, flat ball and other materials can be obtained.

1. the disc granulator can also be used in the production of bio organic fertilizer pelletizer in the production line of bio fertilizer. It has novel and reasonable structure, light weight, light height, flexible and convenient process layout, and is suitable for the transformation of old plants.
2. The tilt angle of the large plate can be adjusted, and the angle gasket is used to adjust flexibly and conveniently.
3. unique non power combination scraper is used to reduce auxiliary power consumption.
4. The large disk is composed of the disc body and disc connector, which reduces the power of the main motor. The disc connector can be adjusted up and down along the disc body. The end of the disc connector is an edge flange, which can ensure that when the solid ball comes out of the disc, it will not be pulled or torn.

The granulator has a wide range of applications, and its characteristics are as follows:

1. no drying process, normal temperature granulation, one-time molding, less investment, fast effect and good economic benefits.
2. low power, reliable operation, no waste waste, stable operation, convenient maintenance, reasonable process volume, advanced technology and low production cost.
3. It can be used for granulating various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various kinds of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetizing fertilizer, etc.)
The series of fertilizer equipment can be used in the production of organic fertilizer pelletizer in the production line or biological fertilizer production line, and also in NPK fertilizer pelletizer. According to the production mode, the suitable fertilizer granulator type granulation machine is selected for the manufacture.

How to extend organic fertilizer machines service life?

Like us, the production equipment of organic fertilizer also needs to be overhauled and maintained in order to effectively improve the efficiency of equipment operation, prolong the life of equipment and reduce the loss of organic fertilizer equipment, thus improving the productivity of organic fertilizer and reducing production cost.

Double Roller Granulation Line
Double Roller Granulation Line

Do daily maintenance well. The equipment should be checked before, during and after the use of organic fertilizer equipment from SX. If any faults are found, please deal with them as soon as possible to avoid affecting production.

What is included in the maintenance of organic fertilizer equipment? As a device user, do we need to understand the main contents of the inspection? Let’s get to know below.

First, check the bearings of important components of equipment needed for bio fertilizer production. The shaft bears all the load of the equipment, and the normal operation and service life of the bearing directly affect the service life and normal operation of the organic fertilizer equipment.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

Therefore, it is urgent to maintain the bearing of organic fertilizer equipment. Bearings shall be filled with lubricating oil regularly and the lubricating oil must be well sealed to ensure the oil is clean.

In case of abnormal sound, abnormal heating, large rotating vibration and large amount of lubricating oil leakage discoloration during the operation of equipment, the equipment shall be stopped for inspection and maintenance immediately, and abnormal conditions shall be eliminated. The spare bearings shall be kept clean in the surrounding environment and shall be protected from corrosion. It should be carefully installed and use suitable and accurate installation tools.

Second, check the wear degree of other parts of the equipment. If parts are found to affect the normal operation of the equipment, they must be repaired and replaced in time. Second, important parts should be protected from corrosion and rust.

Finally, check the rotating gear: if the rotating gear in the organic fertilizer equipment is running, if there is a sound of impact, it should be stopped immediately and checked and eliminated.

As the maintenance of NPK fertilizer production process equipment, the maintenance of organic fertilizer equipment is very important routine work, and the professional personnel should be regularly inspected and maintained.

Pan granulator operational skills

The disc granulator adds water to the material through the nozzle on the disc to grind the material into particles. When purchasing disc granulator, the nozzle must be selected and adjusted to ensure the granulation effect of organic fertilizer granulator.

The working principle of suction nozzle must be mastered when selecting suction nozzle

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

According to hydrodynamics, it has been proved that when spraying liquid from the nozzle of disc granulator, the higher the pressure, the smaller the through hole and the larger the droplet diffusion surface. Under the same pressure, the nozzle is small, the droplet density is small, the spray hole is large, and the droplet density is large.

1. The smaller (or larger) the droplets in the feed liquid, the smaller (or larger) the particle size, and the lower (or higher) the output.
2. The thicker (or thinner) the droplets in the feed liquid, the more (or less) the amount of raw material, the higher (or lower) the output.

More details, go to https://fertilizergranulatormanufacturer.com/pan-granulator-sale/

6 tips for a economical fertilizer plant equipment

When purchasing the whole organic fertilizer production equipment, the following points should be paid attention to:

Rotary Drum Granulation Machine

1. determine your annual production scale.
Only after the annual production scale has been determined can we buy the model that suits us. Now, general manufacturers are divided into various models suitable for annual production of 10000 to 100000 tons. If their own factories produce 10000 tons a year, they will buy more than 100000 tons a year. The machine is a little too big. Similarly, if the factory produces 100000 tons a year, it will not help to buy 10000 tons of machines per year. Therefore, please determine the yield before purchasing the complete set of organic fertilizer equipment.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

2. determine the particle shape according to the market.
Organic fertilizer particles are usually in the form of powder, cylinder, oblong or round. Different granulators are used for different shapes. The common granulator from sx includes: disc granulator, drum granulator, roller type extrusion granulator, flat mold granulator, ring mold granulator, etc.

3. determine the equipment configuration.
Equipment configuration level is different, price must be different, labor volume is different.

Disc Granulation Process Line

4. types of organic fertilizer.
There are four types of common organic fertilizer: pure organic fertilizer, compound fertilizer, biological organic fertilizer and compound microbial fertilizer. Different types of production, the equipment used is different.

5. selection of fermentation turning polishing machine.
The general fermentation forms include chimney fermentation, shallow fermentation, tower fermentation and drum fermentation. Different fermentation methods, the equipment used is different.
6. determine the type of main organic raw materials.
Common organic materials include chicken manure, pig manure, cow manure, sheep manure, straw, drug residue, furfural residue, humic acid, pool mud, domestic sludge of municipal sewage treatment plant, etc. Different raw materials, the equipment needed for the production of bio fertilizer is also slightly different. More detailed info go to https://manurefertilizermachine.com/organic-manure-production-plant/

Machines for Quality Fertilizer Production

1. the shaft of fertilizer mixer bears the full load of negative machine, so good lubrication has a great relationship with the bearing life. It directly affects the life and operating rate of the machine. Therefore, the lubricant injected must be clean and well sealed. Main refueling points of the machine:

BB Fertilizer Mixer Machine
BB Fertilizer Mixer Machine

(1) Rotating bearings, (2) rolling bearings, (3) all gears, (4) active bearings, sliding plane.

2. the newly installed wheel tires of fertilizer production line are easy to loose and must be checked frequently.

3. pay attention to whether all parts of fertilizer mixer work normally.

4. whether it is a mixer or fertilizer granulator from sx, pay attention to the inspection of the wear degree of the easily worn parts and replace the worn parts at any time.
5. when placing horizontal mixer on the floor plane of movable equipment, dust and other things shall be removed to avoid that when the machine encounters materials which are not fragile, the movable bearing cannot move on the underframe, causing serious accidents.
6. if the temperature of bearing oil of mixer increases, stop the machine immediately to check and eliminate the cause.
7. if there is impact sound when the rotating gear in the fertilizer mixer is running, it shall be stopped immediately for inspection and elimination. More detailed different types of machines, welcome go to https://www.fertilizermachinesale.com/

Technologies for fertilizer granulators

Granulating equipment is mainly granulating, granulation, extrusion, spray drying and granulation. At the same time, a certain amount of water is needed when the granulator is running.
Do you know the reason for the need of water for the fertilizer pelletizer processing equipment?

Animal manure granulator
Animal manure granulator

In the production of fertilizer granulator, the material is required to be sticky. When some raw materials are loose after fermentation and are not easy to form grains, it is necessary to add some water or adhesive to increase the viscosity of the raw materials.

The disc granulator and drum granulator of organic fertilizer equipment adopt the granulation method. During granulation, water or adhesive will be added to ensure the smooth granulation of the material. If the moisture content of the material is too high, some dry materials can be added to neutralize the moisture content. If the water content is too low, a proper amount of water can be added to promote granulation.

The equipment of granulating machine of organic fertilizer processing equipment is to promote the better granulation of organic fertilizer. The water solubility, cohesion and reasonable application of materials. The operation of granulating equipment will also affect the uniformity of special-shaped particles. The organic fertilizer granulator needs certain water and equipment operation skills to make the granules even. More detailed info go to https://fertilizergranulatorfactory.com/

Compound Fertilizer Plant Equipment Selection Tips

The key to high spheroidization rate of compound fertilizer equipment lies in its performance, so how to choose high-performance compound fertilizer equipment? Share with you the following five points:

Double Roller Extrusion Line for Compound Fertilizer Production Line
Double Roller Extrusion Line for Compound Fertilizer Production Line

1) Quality must be selected. When purchasing the equipment, the manufacturer of compound fertilizer production line with complete equipment, complete testing methods and reliable product quality should be selected, and the purchase should be carried out under the guidance of technicians with practical experience.

2) It is necessary to check the equipment during the installation of NPK fertilizer production process.

3) Choose the model with good performance. There are many kinds of compound fertilizer equipment in sx, and each kind of equipment has its own professional knowledge. There are obvious limitations in purchasing a complete set of equipment from a single manufacturer. Only by learning from all the advantages and integrating the advantages of each company in the compound fertilizer production line, can the effect be achieved. Good compound fertilizer production line technology must be reflected in good technology.

4) The layout of fertilizer production equipment should be reasonable. The equipment layout must be designed by a professional design department with experience in compound fertilizer production line.

5) The management and maintenance personnel of compound fertilizer equipment must have professional standards, be responsible for the equipment, maintain the equipment carefully, and ensure the integrity of the equipment.
Zhengzhou SX is a professional equipment manufacturer of compound fertilizer equipment. Related products include disc granulator, extrusion granulator, drum granulator, double roll extrusion granulator, rotary cooler, rotary coating machine, single cylinder dryer, etc., providing free one-stop service for technology, design and installation of compound fertilizer production line. And debugging. Welcome to inquire.

How to install organic fertilizer plant machines?

In the installation and maintenance of fertilizer production equipment, as long as the mechanical products are regularly inspected and maintained, otherwise the service life of the machine will be shortened and many hidden dangers will be brought.

Powder Fertilizer Production Line Installation
Powder Fertilizer Production Line Installation

Therefore, no matter it is the production of NPK fertilizer or organic fertilizer, do not worry about trouble, and do not spend money on maintenance. Don’t worry now, it will come and go.
Machine maintenance is an important and regular work. It should be closely coordinated with its operation and maintenance. There should be full-time inspectors. Details of the installation and maintenance of the equipment in the organic fertilizer production line are as follows.

1. The equipment of organic fertilizer production line shall be installed on the horizontal concrete foundation and fixed with anchor bolts.

2. During installation, please pay attention to the perpendicularity between the main body and the horizontal direction.

3. After installation, check whether the bolts of each part of the machine are loose, and whether the main engine door is tight. If it is tight, please tighten it.

4. Configure the power cord and control switch according to the power supply of the equipment.

5. After the inspection of the organic fertilizer production line sx, the no-load trial operation is carried out. The trial operation is normal and the production can be started.

Machines for Extrusion Granulation

Double roller granulator working principle:

The working principle of the roller granulator is that the belt and pulley are driven by the motor, and transmitted to the drive shaft through the reducer, and synchronized with the driven shaft through the transfer gear, working in the opposite direction. The material is added from the feeding hopper of the roller granulator, extruded by the roller, demoulded and pelleted, and then transported to the crushing and screening chamber through a pair of chains to screen and separate the final particles, and then returned to the material for mixing and pelleting with new materials. With the continuous rotation of the motor and the continuous entry of materials, the roller granulator can achieve mass production.

Double Rolloer Granulator for Sale in SX
Double Rolloer Granulator for Sale in SX

Fertilizer Granulation Plants with Extrusion Technology

1. Roller granulator from sx can reduce dust pollution of organic fertilizer production equipment and improve production and operation conditions.
2. The double roll granulator can meet the requirements of chemical fertilizer production process, such as increasing porosity and specific surface area, improving heat transfer, etc.
3. The roller granulator can improve the physical properties of the product (such as fluidity, air permeability and bulk density), and avoid the subsequent operation process (drying, screening, metering) and use process (metering, batching, etc.).
4. This machine can reduce pollution, improve appearance and fluidity, and is convenient for storage and transportation.

Services you can get from buying a roller granulation technology

Pre sales service: provide you with project design, process design, suitable for your machinery and equipment purchase plan, design and manufacture products according to your special needs, and train technical operators for you.
After sales service: accompany you to complete the acceptance of double roll granulator, assist in drafting construction scheme and detailed process
After sales service: the company sends technicians to the site to guide the equipment installation, commissioning and training of operators.

Organic fertilizer equipment ROI

China is a big agricultural country. It is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer production equipment sx. The long-term use of inorganic fertilizer in soil leads to soil densification and fertility reduction, especially soil acidification.

Instock Groove Compost Turner for Organic Fertilizer Production
Instock Groove Compost Turner for Organic Fertilizer Production

Obviously, good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of organic fertilizer manufacturing equipment, the chicken manure of chicken farm can be cleaned and transported at any time. Fresh chicken manure is treated by a series of organic fertilizer equipment, such as stacker, semi wet material crusher, mixer and dryer.

Windrow Turner for Bio Fertilizer Production
Windrow Turner for Bio Fertilizer Production

Treated chicken manure is a kind of odor removal. The second is to completely kill all kinds of pathogenic bacteria, eggs, grass seeds and so on in chicken manure. The third is to remove the harmless substances in chicken manure, chicken drug residues and avian influenza virus. In this way, greater restrictions on air purification and the spread of harm and loss to the environment, humans, animals and animals.

(2) Untreated animal and poultry manure is beneficial to human health and well-being. They contain high levels of sulfur, ammonia and other substances, which can breed mosquitoes, flies and spread various diseases. Organic fertilizer production line and NPK fertilizer production process after treatment have corresponding preventive effect on human life and health.

Drum Granulator Production Line
Drum Granulator Production Line

(3) As the export target of all kinds of agricultural products exceeds the standard, which indirectly affects China’s export of agricultural products to earn foreign exchange, there is an urgent need to produce high-quality agricultural products and enhance the competitiveness of the international market. Bio organic fertilizer processed by organic fertilizer equipment is of great significance to change the unfavorable situation faced by China’s agricultural products export.

(4) Increase the income of farmers and solve the employment problem of rich labor force. The organic fertilizer produced by the organic fertilizer equipment for the production of biological fertilizer has changed the quality of agricultural products and improved the yield, which has brought higher benefits to farmers, solved the problem of partial rest and unemployment in our country, and slowed down the development speed of farmers, becoming rich and well-off.

Large Compost Tank for Powder Fertilizer Production
Large Compost Tank for Powder Fertilizer Production

China continues to advocate green food, pollution-free food and organic food, and encourages environmental protection. The emergence of organic fertilizer equipment provides a basic guarantee for the production of such food in China, and also makes the use of organic fertilizer more common. This is a healthy and rapid development of our country.

The changes of the times will eventually make progress in the market of organic fertilizer production equipment and other agricultural machinery.

Although it’s easy to succeed at one time, organic fertilizer equipment manufacturers need to do a good job if they want to have a long-term foothold in the market. A solid foundation will enable the device to achieve success in the test market.

Driven by the strong development of science and technology, China’s social and economic development is faster and faster, people’s quality of life has changed greatly, and the market demand for goods is also increasing. It’s all organic fertilizer. The future development of agricultural machinery industry such as production equipment has laid a good market foundation. More detailed info go to https://www.fertilizerfacility.com/

Drum Granulation VS Spray Type

The granulation process of urea melt spray fertilizer granulator rapidly melted the urea, which was pressurized and measured by the submersible pump and sprayed into the phosphor potassium powdery material that was combined with the granulator. The urine ejected would solidify into half liquid, half liquid and half liquid. When it is liquid, it is semi liquid. Under the continuous rolling of the viscous machine and the continuous injection of the nozzle, the solid viscous spherical source is formed rapidly.

Rotary Drum Granulation Machine
Rotary Drum Granulation Machine

(1) The production rate is usually over 80%. The particles are round and smooth.
(2) High concentration, high nitrogen, single nitrogen element can be mixed to more than 28%.
(3) Particle strength is high, generally more than 16 Newton, not easy to powder.
(4) Low drying temperature, saving 1 / 3 of coal, low water content.

The main working method of drum granulator is wet granulation of agglomerate. After adjusting the humidity, a certain amount of water or steam can be used to make the basic fertilizer completely react in the cylinder.

Under certain liquid phase conditions, the extrusion force between the material particles can be reunited into a ball with the help of the rotary motion of the cylinder.

Steam, gaseous ammonia or phosphoric acid or nitrogen solution, ammonia phosphorus slurry, and heavy calcium slurry are added to the pelletizer to complete the chemical reaction in the barrel and the pelletizing process of heating compound fertilizer; or the cold pelletizing process of adding a small amount of compound fertilizer and water. The material to be granulated moves through the rotation of the cylinder, and the cylinder is not the material to produce rolling rotation. In a certain humidity and temperature, it will aggregate into small balls to complete the process of ball making.

The results are as follows: 1. The ball formation rate reaches 90%, the amount of returned material is small, the particle size of returned material is small, and it can be granulated again;
2. Steam heating is introduced to increase the temperature of the material, so that the moisture of the material after the ball is formed is low, and the drying efficiency is improved;
3. The rubber engineering plastic is used as the lining, and the raw materials are not easy to stick to the cylinder, which has the functions of anti-corrosion and heat preservation;
4. Large output, low power consumption, low maintenance rate and convenience.

Refereing source go to https://fertilizergranulatorfactory.com/rotary-drum-granulator/

Organic Fertilizer Plant Machine Configurations

What equipment does the organic fertilizer production line include?
Design a complete organic fertilizer production line, equipped with different types of fertilizer equipment to produce organic fertilizer granulator. In the process of organic fertilizer production, what equipment is equipped in the organic fertilizer production line?

Organic Fertilizer Production Line

The complete organic fertilizer production line should include fermentation system, crushing system, mixing system, screening system, transportation, granulation system, drying system, fermentation system and other supporting equipment.

Fermentation system: common fertilizer equipment includes trough stacker and plate chain stacker.

Pulverizing system: the equipment includes vertical pulverizer and horizontal pulverizer

Vertical Fertilizer Crush Machine for Sale

Mixing system: the equipment includes disc mixer and horizontal mixer
Horizontal mixer can fully mix materials and improve uniformity.

Screening system: the equipment includes roller screen and vibrating screen.
Conveying system: equipment includes fighter lift and belt conveyor
Granulation system: the equipment includes disc granulator and drum granulator. The disc granulator has the advantages of good operation, low cost and high performance price ratio.
Drying system: drum dryer. After the wet material enters the drum dryer, the rolling of the dryer makes the material fully and evenly contact with the hot air, so as to accelerate the reduction of material humidity, and the dried material is discharged from the oven. Another slope.

New Developed Organic Fertilizer Granulator

A good organic fertilizer production line can produce more than 100 tons per day, which can meet the local market demand. Now many countries are advocating the application of organic fertilizer particles, which has broad market prospects, so it is a good choice for investment. Different types of fertilizer machines are used in different fertilizer production lines as part of each fertilizer production process

Organic fertilizer production line

Zhengzhou Sike Heavy Industry Machinery Co., Ltd. is a fertilizer machine manufacturer specialized in producing various fertilizer machines and designing various fertilizer production lines. For example, we have designed biological fertilizer production line, NPK fertilizer production line, for our customers. More details, welcome go to https://www.fertilizer-plants.com/

Dry Granulation VS Disc Granulation

In the process of constantly introducing new fertilizer equipment, the fertilizer equipment that has not been abandoned includes disc granulator, roller granulator, drum granulator, etc. The reason why they have not been abandoned is that the production process and operation of these equipment are very complicated. Flexible and convenient. Let’s look at the difference between extrusion granulation equipment and disc granulation production equipment.

Double Rolloer Granulator for Sale in SX
Double Rolloer Granulator for Sale in SX

First of all, let’s talk about the characteristics of disc granulation production equipment: this kind of disc granulation production equipment is a kind of disc granulation equipment, the most important is the granulation disc. The corners of the pelletizing plate are all rounded, and the pelletizing rate of the pelletizing production equipment is as high as 95%.

There are many discharge outlets on the whole granulating plate, which are very flexible and convenient in the process of production operation, and convenient for intermittent production operation. This not only facilitates us to observe the production situation at any time, but also reduces the labor intensity in production and improves the production efficiency.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

The overall structure of the disc fertilizer granulator is made of high-quality steel plate, and the support of the granulating plate is also supported by multiple steel plates, thus enhancing the stability of the disc granulation equipment. The particle size of fertilizer produced by disc granulation equipment is relatively uniform, and the operation of the equipment is relatively stable.

Extrusion granulator is a kind of roller granulator. This type of extrusion granulation equipment is a kind of fertilizer equipment, which can be produced at room temperature without drying, and the production is very convenient. It has the characteristics of one-time molding. The disadvantage of this kind of equipment is that the output is relatively low, but you can also customize different specifications of extrusion granulation equipment according to the actual production situation.

This kind of extrusion granulation equipment has simple structure and small floor area, which is very suitable for some small fertilizer production enterprises. According to the different raw materials, different types of fertilizers can be produced, and various organic fertilizers and compound fertilizers can be produced. Compound fertilizer is a kind of fertilizer production equipment which can flexibly change the production process.

The above are the characteristics of two kinds of equipment shared by Zhengzhou SX heavy industry. Both devices have their own advantages. They are also more suitable for some small production enterprises. Choose according to the size of your production site and the requirements of the production process. Just choose.

Fertilizer Blender Basis

Selection of suitable mixer equipment for fertilizer production line
The NPK compound fertilizer production line needs a lot of supporting equipment to complete the whole granulation production task when processing fertilizer. Among many such auxiliaries, there is a mixing device, a fertilizer mixer for mixing materials.

Horizontal mixer for npk fertilizer production
Horizontal mixer for npk fertilizer production

Mixer equipment of chemical fertilizer production line
The horizontal mixer operates intermittently and is suitable for mixing operation of drum granulator. General fertilizer production should be equipped with two or more sets to maintain the flexibility of production to meet market demand.

Fertilizer mixer is the supporting production equipment of the whole compound fertilizer production equipment. We can calculate the specific model and specification according to the output of fertilizer production line. If the size of mixing equipment is too large, energy may be wasted. If it is too small, it will affect the normal production, so we must choose the right one.

Roller Granulator Design Technology Details

In the production of double roll granulator, the content of organic matter can be as high as 100%, and the pure organic matter can be granulated. The application of organic particles can embed and grow up with each other under certain action, and no adhesive is needed during granulation.

Double Roller Granulation Line
Double Roller Granulation Line

The particles are solid and can be sieved after granulation to reduce the energy consumption. The organic matter fermented by the organic fertilizer production line does not need to be dried, and the moisture content of the raw material can be 20-40%.

The angle of granulating plate adopts overall arc structure, and the granulating rate can reach more than 93%. The granulator plate is equipped with three discharge outlets, which is convenient for continuous operation, greatly reduces the labor intensity and improves the labor efficiency. The idea is driven by a flexible belt, which can start smoothly, reduce the impact of the buffer, and improve the service life of the equipment. The bottom of the prilling pan is reinforced by a number of radiant steel plates, which are durable and will never deform.

The thickened, strengthened and reinforced base design does not need grounding, and the foot bolts have been fixed and the operation is stable. The main gear of the sx roller extruder granulator is quenched by high frequency, and its service life is doubled. The plate of roller extruder granulator is lined with high strength glass fiber, which is corrosion resistant and durable. This fertilizer granulator has the characteristics of average granulation, high granulation rate, stable operation, strong and durable equipment, long service life and so on. It is the ideal equipment for the majority of users.

At present, most compound fertilizers must be diversified, but it is impossible to completely replace organic fertilizers. If possible, decomposed organic fertilizer should be added as much as possible. The combined application of compound fertilizer and organic fertilizer can improve fertilizer utilization efficiency and nutrient utilization efficiency. The application of organic fertilizer can not only improve the soil, activate the beneficial microorganisms in the soil, but also save electricity and reduce environmental pollution. Using some bio organic fertilizers can not only avoid the tedious process of traditional organic fertilizer production, but also provide many beneficial microorganisms for the soil to activate soil nutrients and reduce the harm of crop rotation.

Some special fertilizer roller pelletizers have determined the appropriate nutrient ratio according to the fertilizer demand of crops and the fertilizer supply characteristics of soil. It is also difficult for the plate to roll extrusion granulator to fully meet different fertility requirements.

Therefore, according to the actual development of crops, it is necessary to use some element fertilizers together. For example, in nitrogen deficient soil, some nitrogen fertilizer must be used for leafy vegetables that need more nitrogen, while in potassium deficient soil, some potassium fertilizer should be used for watermelon that needs more potassium.

Complete Systems for Powder Organic Fertilizer Production

Fertilizer granulator can be used to make fertilizer into granulator or powder. Fertilizer production line can be designed to make organic fertilizer granulator or inorganic fertilizer granulator, or powder production line for fertilizer production. How do we make fertilizer powder in the process of making fertilizer? Before that, we need to know what is powdered organic fertilizer?

Powder Fertilizer Packing Machine
Powder Fertilizer Packing Machine

Powdery organic fertilizer is a kind of non granular fertilizer fermented by organic materials in a certain proportion. Different from the traditional fermentation of Ting pulp, the standard is 40% of organic matter, more than 5% of total nutrients and 30% of water. It is also relatively simple, mainly the trilogy of fermentation, namely: premixing, turning, refining and packaging.

The purpose of fermentation is to decompose the polymer materials of organic raw materials into small particles, which can be absorbed and utilized by crops. The time of fermentation is also related to the quality and effect of organic fertilizer.

Large Compost Tank for Powder Fertilizer Production
Large Compost Tank for Powder Fertilizer Production

The production line of powdered organic fertilizer is specially designed for the users who are just starting and lack of funds. Considering that the users are worried about the price of powdered organic fertilizer equipment, because they have just started to abolish the factory, but their own excrement farm has no place to treat, pollutes the environment, and the whole area stinks, we have designed a set of small powdered organic fertilizer production line, which can not only solve the problem Solve the problem of less investment and quick return.

In addition, there is no need to worry about marketing (self use or local scale). The investment of the whole set of powdery organic fertilizer production line is small, and the low-cost investment not only solves the problem of environmental pollution, but also increases the income and wealth of benign projects. In addition, you can apply to the local government for subsidies.

Moving Compost Windrow Turner for Small Farms
Moving Compost Windrow Turner for Small Farms

The powder organic fertilizer equipment used in the powder organic fertilizer production line includes: in the organic fertilizer manufacturing process, it mainly includes semi wet material crusher, horizontal mixer (auxiliary materials can be selected), drum screening machine, belt conveyor (belt length depends on the site), automatic packaging machine, fermentor and production line of about 200 square meters (which can be reduced according to the actual situation of customers) Floor area).

Tips and precautions for equipment selection of powder organic fertilizer production line:

The selection of powdery organic fertilizer is relatively simple. The main equipment includes micelle, stacker, refining equipment, automatic packaging machine and belt conveyor.

The small-scale powdery organic fertilizer production line generally chooses small-scale mixer, shallow penetration tipping machine or mixing stacking tipping machine, refining equipment, automatic packaging machine, etc.
Generally, the premixing equipment of large-scale powdery organic fertilizer production line is double moving fertilizer mixer or horizontal mixer, while the dumper is simple composting dumper or chain plate stacker, depending on its own financial situation and automation level.

Vertical Fertilizer Crush Machine for Sale
Vertical Fertilizer Crush Machine for Sale

Refining equipment needs to choose 2-3 large crushers, or first select screening and then crushing, in order to save some energy. Due to the high water content of fermentation organic raw materials, grinding difficulty, and high fineness of equipment, screening and refining equipment must be selected in order to achieve high yield, high efficiency and energy saving, and organic fertilizer powder packaging machine must be selected for final packaging.

As a professional fertilizer machine manufacturer, Zhengzhou Sikes Heavy Industry Machinery Co., Ltd. has designed and produced fertilizer machines and fertilizer production lines for many years, and its products are exported to Austria, South Africa and other countries. All kinds of fertilizer production line. You can learn more about fertilizer machine or fertilizer production line from our website, we can also provide many solutions for your reference, or leave us a message on your needs. We will apply to you as soon as possible.

Drum Granulator Working Status Checking

The production of fertilizer granulation by drum granulator is a process of using compound fertilizer equipment to realize hot granulation. By increasing the temperature of the material and increasing the solubility of salt in the granulating water system, the liquid phase which can meet the granulating demand of the material with low moisture content can be obtained, thus reducing the heat energy consumption in the drying process and improving the production capacity of the rotary drum fertilizer granulator. Therefore, the granulation performance is the key to determine the yield and quality of compound fertilizer drum granulation.

Drum Granulator Production Line
Drum Granulator Production Line

Different from the extrusion granulation method of double roll granulator, the rolling time and frequency of the material in the drum granulator are the main factors determining the granulation rate and roundness. In the industrial production process, due to the different friction between the material and the cylinder wall of the sx granulator, the granulation fails.

1. The inner surface of the roller fertilizer granulator is smooth, which can reduce the friction between the material and the roller wall and weaken the upward movement of the material. The material does not roll and does not produce particles. To solve this problem, we can adjust the speed of granulator and install a small copy board inside.

2. The material in the fertilizer drum granulator equipment adheres to the wall seriously, and the friction between the material in the granulator and the wall of the barrel increases, which will make the material in the machine rise too high and cause the material to fall from the height. Irregular particles and excessive large particles are formed at the top.

We think there are two reasons for this: on the one hand, the material is caused by too much viscous material. In this case, we use the process formula of organic fertilizer making machine to reduce the amount of viscous materials; on the other hand, the internal of barreled fertilizer granulator is not smooth. This situation can be solved by changing the internal material and increasing the internal smoothness of the granulator.

NPK Fertilizer Equipment Maintenance Tips

1. Operate in strict accordance with the operation manual of NPK fertilizer production process, and use professional fertilizer equipment personnel to ensure that the professional level of professional personnel meets the standard.

2. Maintenance of fertilizer equipment should be done well at ordinary times. If possible, fertilizer production equipment can be prevented from being exposed to sunlight. Especially NPK fertilizer granulator, batching system, packaging machine and other key equipment. Complet set of npk fertilizer plant configurations go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/

3. The intellectualization of fertilizer equipment can also avoid the destruction of many human factors. Therefore, when purchasing fertilizer equipment, please look for our fertilizer machine. Our fertilizer equipment has reasonable structure, low failure rate and simple operation in fertilizer production process.

How to operate npk fertilizer machine efficiently?

1. The storage environment should be clean and the humidity should be moderate. The lines should be arranged reasonably to avoid many lines winding together, because it is easy to catch fire. No loading of granulator is allowed. It must be operated with heating and feeding to avoid adhesion.

NPK Fertilizer Granulation Line
NPK Fertilizer Granulation Line

2. When the machine body is unstable, please check whether the gap between the couplings is too tight, adjust it in time, and regularly check and clean the organic fertilizer granulator.

3. Pay attention to the operation rules of the machine, for example: the temperature of the machine is high or low, and the speed is fast or slow, which can be handled in time according to the situation.

4. Roller granulator is used to granulate materials at room temperature. Compared with other methods, it does not require drying measures (such as fuel oil and natural gas) or the addition of other binders. The common production method of household compound fertilizer is steam production. After the water vapor condenses and crystallizes between the material molecules, it acts as a binder in the granulation process. However, in the drying process, the moisture inside and on the surface of the particles must be discharged, otherwise the fertilizer is easy to stick and caking during storage. The dry process of roller extrusion granulation does not need additional additives, only uses the intermolecular force of the material itself, thus simplifying the process and reducing energy consumption.

Let’s take a look at the precautions when applying fertilizer with granulator?
1. The components of the new organic fertilizer equipment are not inserted and may get stuck. When the operator uses the equipment for the first time, he needs to raise the temperature of the equipment. Pull the connection 8-10 times to gradually warm up, about 40-50 minutes.

2. In addition to the initial temperature adjustment, the organic fertilizer granulator needs to continue heating and supplement heat after it is turned on. At the same time, it must be adjusted to different temperatures according to the different characteristics of materials.

3. During normal operation, the temperature of the machine should be stable and will not fluctuate. Near the ventilation hole, the temperature of the machine head should be kept at about 200 ℃. At this temperature, most materials are usually well processed.

4. When turning off the machine, the operator should completely cut off the power supply, tighten the parts on the machine head with a wrench, and wait for them to preheat separately before using.

Disc Granulator VS Gear Drum Granulator

Brief Intro

Disc pelletizing and stirring tooth pelletizing are the most widely used equipments for the production of biological fertilizer in the market. Which is better, disc pelletizing or stirring teeth pelletizing, of livestock manure organic fertilizer? Zhengzhou SX Heavy Industry Technology Co., Ltd. will tell you.

Disc Pelletizer Design Parameters

1.For example, the disc granulator can pass the tilt angle of the disc body. The flatter the disc body is, the larger the particles are. The steeper the disc body is, the smaller the particles are.


2. According to the control of material moisture, the larger the moisture is, the larger the particle is, and the smaller the moisture is, the smaller the particle is.
3. According to the velocity, the higher the velocity is, the smaller the particle is, and the lower the velocity is, the larger the particle is.
Generally, the non-uniformity of organic fertilizer particles is mainly due to the non-uniform mixing of materials and the thickness of materials. Disc granulation process details go to https://www.fertilizermachinesale.com/pan-granulation-process/

Technical Specifications of Drum Gear Granulation

1. The stirring gear granulator uses the high-speed rotating mechanical stirring force and the generated aerodynamic force, so that the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine, so as to achieve the purpose of granulation.
2. The moisture content of the material can be 30% – 40%, and the moisture content discharged is about 30%.

Go to https://fertilizergranulatorfactory.com/rotary-gear-drum-granulator/ for more details on gear drum granulators in details.
3. In the granulation process, a temperature of 50-65 ℃ is produced in the cylinder, which reduces the moisture content of the discharged particles by 5-8 points, thus reducing the drying cost.
4. Adjust the size of the output particles by adjusting the water content in the feed, and then meet the requirements of different particle sizes.
5. The fineness of the feed can be controlled at about 20 mesh particles, which improves the requirements of traditional granulation, at least 80 mesh.
6. The stirring teeth granulation method makes the granulation particles uniform, smooth, smooth and high strength. The granulation rate is more than 95%, and the ball formation rate is higher. The particles are more beautiful and save energy.

Compound Fertilizer Equipment Application Fileds

Types of Compound Fertilizer Equipment

Common types of compound fertilizer equipment include three drum dryers, disc granulator, drum screen, drum granulator, cooler, disc mixer, etc.
Three cylinder dryer: a mechanical device that uses heat to reduce the moisture content of materials. For drying objects. The dryer evaporates and emits the moisture in the material by heating, so as to obtain the solid material with the specified moisture content. It is mainly used for drying fertilizers with certain humidity and particle size.

20t per hour compound fertilizer production line
20t per hour compound fertilizer production line

Disc granulator for wide ranges of compound materials granulation

Disc granulator: used for the production of low and medium content compound fertilizer and the granulation of organic, inorganic compound fertilizer and element fertilizer. It is the main equipment to produce compound fertilizer.
Drum screening machine: after the material enters the drum device, due to the tilt and rotation of the drum device, the material on the screen surface is rotated and rolled, so that the qualified material is discharged through the screen through the outer circle of the screen. In the drum, unqualified materials are discharged through the end of the drum. Detailed info about disc granulator go here.

Rotary drum granulator for large capacity compound fertilizer production

Rotary drum granulator: add steam, ammonia or phosphoric acid or nitrogen solution, ammonia phosphorus slurry and heavy calcium slurry into the machine to complete chemical reaction and drum granulation process, or supplement a small amount of cold granulation process of compound fertilizer. It is the main equipment for manufacturing compound fertilizer. Detailed info on rotary drum granulators go to https://fertilizergranulatorfactory.com/rotary-drum-granulator/

Rotary Drum Granulato for npk fertilizer pelleting
Rotary Drum Granulato for npk fertilizer pelleting

Fertilizer Cooler for Wet Compound Fertilizer Granulation Plant

Fertilizer Cooler: it is used to cool fertilizer with certain temperature and particle size, further remove part of water, and reduce the temperature of compound fertilizer. It can be used with a dryer to greatly increase the cooling rate.
Disc mixer: mainly used for mixing raw materials, materials can be fully mixed, so as to improve the uniformity of mixing, conducive to granulation.

Conclusion

The above equipment is commonly used in NPK fertilizer production process. The manufacture of compound fertilizer equipment accelerates the development of modern agriculture, animal husbandry and forestry. Zhengzhou Xingye Heavy Industry Co., Ltd., a manufacturer of compound fertilizer equipment, is specialized in the production of compound fertilizer equipment and provides high-quality service. You are welcome.

Fertilizer Drum Granulator Design Tech

The main structure of rotary pelletizer is the main pelletizing equipment of organic fertilizer manufacturing machine. Its main structure is inclined rotary cylinder, which can be driven by constant speed or variable speed.

Drum Granulator For Large Capacity Chicken Manure pelleting
Drum Granulator For Large Capacity Chicken Manure pelleting

When the liquid content of feed powder is appropriate, it will agglomerate and roll in the roller. The rotary drum has a certain inclination, and the angle between its axis and the horizontal plane is less than 10 degrees, which can help the material roll along the length of the drum.

Rotary Drum Granulato for npk fertilizer pelleting
Rotary Drum Granulato for npk fertilizer pelleting

The feed end of rotary drum granulator is usually equipped with a fixed ring to prevent material backflow. The retaining ring can also be installed at the discharge end to increase the thickness of the material layer and extend the residence time in the main drum.

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In other cases, the spiral discharge ring is usually used to transport the material to the screen at the back end of the drum.

Sometimes, the cylindrical screen and drum of the drum granulator are combined to form a product discharge outlet. The feeding system can use belt conveyor, chute pipe or other similar equipment. The adhesive liquid is injected before the solid material enters the rotary drum or immediately after the solid material enters the rotary drum.  Go here for more.

Fertilizer Mixer Machine Structural Design Details

How is fertilizer mixer manufactured?

The double shaft mixer specially designed and produced by our factory is a new type of equipment based on the original mixer. The mixer is mainly used in the production process of organic fertilizer, NPK fertilizer and dust collector of thermal power plant. It can also be used in chemical metallurgy, mining, building materials and other industries.

Horizontal compost material-batching mixer（double shafts）
Horizontal compost material-batching mixer（double shafts）

The new double shaft mixer has the characteristics of high mixing efficiency and small floor area. Spiral blade (mixed blade) is made of high wear-resistant special alloy or composite ceramic, with long service life.

Structural Design Details

  • Factory welded shells

1. The shell of double shaft mixer is mainly composed of plate and section steel. It is factory welded and assembled with other parts, which is the support of the twin shaft mixer. The shell is tightly sealed, no fly ash floating and leakage. Detailed info about sx fertilizer mixer, go to https://compostmachinery.com/compost-mixer/

  • Humidification pipeline

2. Humidification pipeline is mainly composed of pipe, joint and nozzle. The nozzle is a stainless steel atomizing conical nozzle, which is arranged above the shell of the biaxial mixer and is arranged along the screw axis to form a water curtain, so as to facilitate the humidification and mixing of materials. Nozzle structure is simple, easy to replace, stainless steel material, anti-corrosion and durable. The moisture content of wet ash can be adjusted by operating the manual regulating valve on the water supply pipe of the double shaft mixer.

Fertilizer Mixer in Manufacturing
Fertilizer Mixer in Manufacturing

Six inspection holes

3. There are six inspection holes on both sides of the double shaft mixer for fertilizer production to facilitate the operator to carry out routine inspection and maintenance. The materials fully mixed by the mixer can directly enter the drum granulator for granulation.

Spiral shaft

4. Spiral shaft is the main component of double shaft mixer, mainly including left and right spiral shaft, bearing seat, bearing sleeve, bearing cover, gear, sprocket, oil cup, blade and other parts. The left and right spiral shafts require high manufacturing accuracy and good processing performance, and have strict matching requirements for bearing seat, bearing sleeve and bearing cover. The gear and chain wheel are protected by protective cover, which can be operated safely and effectively.

Inner Structure
Inner Structure

The oil cup of double shaft mixer is press fit type, which is convenient and effective to fill lubricating oil. The blade material of double shaft mixer is composite ceramic, which is wear-resistant and not easy to stick ash. The blade structure design is reasonable and simple, easy to replace after wear, and has long service life in the process of organic fertilizer production. More details go here.

How to choose machines for organic fertilizer production in 2021?

Machine configurations

In recent years, organic fertilizer production process equipment has penetrated into the production of granulator, pulverizer, dryer and other industries, and has played a full role in their own work. To serve enterprises and contribute to the commodity market.

Pan Granulator Fertilizer Plant
Pan Granulator Fertilizer Plant

General cost on the fertilizer machine for organic fertilizer production

About 700m fermentor plant, 500m processing plant, 400m warehouse and office area are needed for the production line of 5000t / a organic fertilizer. The cost of an organic fertilizer plant is about 350000 to 500000 yuan.

How to select a perfect one at favourable price?

The selection of high-quality organic fertilizer production equipment can improve the market quality of enterprise commodities. Let’s take the organic fertilizer production equipment as an example. Its appearance makes the enterprise enter the era of mechanization, and the production efficiency is greatly improved.

Choose the economical one based on your budget

The higher the production capacity, the greater the investment in fertilizer production machinery, the lower the production capacity, and the less the investment. If conditions permit, it can be directly made into efficient organic-inorganic compound fertilizer based on organic fertilizer. The market profit is many times that of organic fertilizer. The investment of fertilizer production equipment is about 100000 yuan higher than that of the original organic fertilizer production line.

Double Rolloer Granulator Machine Price

The cost performance of fertilizer double roll granulator is mainly reflected in the following aspects.

Dry Fertilizer Granulation Line Technology

Area

1. The double roll granulator has small volume and small floor area, which can effectively save the investment of the processing plant.

Double Rolloer Granulation Line
Double Rolloer Granulation Line

Structure

2. Because the roller granulator extrudes materials through gear rolling and volume compression, it has a wider range of materials and is especially suitable for the granulation of thixotropic materials.

Bearing frame

3. The bearing frame of double roller pelletizer is integrated with casting, which effectively ensures the stability of power input and the lubrication and sealing performance of transmission gear.

Organic fertilizer production equipment

4. The organic fertilizer production equipment with roller extrusion granulator as the core mainly includes: horizontal mixer, double roller granulator, disc feeder, screening machine, finished product bin, packaging machine and belt conveyor. The investment in the organic fertilizer production line depends on the degree of automation of the production, which requires an investment of more than $40000. The whole set of extrusion granulation equipment has the advantages of compact and reasonable structure, less investment, low energy consumption, small floor area and high output.

Key equipment: wide adaptability to raw materials

5. As the core of fertilizer production line, granulator has wide adaptability to raw materials. It is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials with high granulation rate.
6. The roller extruder granulator has good expansion capacity, which can meet the production capacity requirements. The structure of the granulator is reasonable, which can not only meet the small-scale processing requirements of small output and 1.5 tons per hour, but also realize the combination of multiple granulators according to the needs.

Configurations

A set of fertilizer production line can be equipped with 4 granulators in each group, and the output of each group can reach nearly 20 tons per hour. It can also be expanded into multiple groups to meet the requirements of larger production capacity.

I plant to provide fertilizer production line of civil engineering drawings, fermentation site planning, production line configuration, NPK fertilizer granulator equipment selection and quotation. More details go to https://fertilizergranulatorfactory.com/double-roller-granulator/

Disc Granulator for Granular Fertilizer Production

How does this machine to make fertilizer granules?

Fertilizer granulator is a molding machine that can make materials into specific shapes. Fertilizer production is generally divided into: wet organic fertilizer granulator, disc granulator, flat die extrusion granulator, drum granulator, roller extrusion granulator.

Disc Granulation Process Line
Disc Granulation Process Line

Fertilizer production formula

According to the formula and uniform raw materials, the drum granulator can be added into the drum granulator to carry out the steam granulation process at the same time, and the fertilizer granulation process can be completed in the rotating process of the drum. Compound fertilizer granulation with cold water is an advanced equipment for compound fertilizer granulation.

Disc VS main features of drum granulator 

Main features of drum granulator: steam is used to raise the temperature of materials in the process of granulation to meet the liquid requirements of granulation. This stage can greatly reduce the moisture content of the material in the granulation process, reduce the load of the dryer, and increase the output of the whole machine.

Rotary drum granulator configurations

The rotary drum granulator is always equipped in the fertilizer manufacturing process used to make the compound fertilizer granulator. In addition, sometimes the equipment can be equipped in the organic fertilizer manufacturing process to manufacture organic fertilizer granulaes for some different raw materials.

Rotary drum granulator is only a kind of fertilizer granulator used to produce organic fertilizer granulator or compound fertilizer granulator. In addition, disc granulator can also be used to produce organic fertilizer granulator or compound fertilizer granulator.

What machines can be used for bio fertilizer production?

The development of fertilizer manufacturing technology

With the development of fertilizer manufacturing technology, fertilizer machine is designed to produce various types of fertilizer granulaes or powder. What kind of fertilizer machine is included in the whole fertilizer production line? As a professional fertilizer machine manufacturer, we would like to share more information about you.

Organic Fertilizer Production Line
Organic Fertilizer Production Line

The difference between making organic fertilizer and making compound fertilizer

When making fertilizer, we need to know the difference between making organic fertilizer and making compound fertilizer. Compared with the production of synthetic fertilizer, the manufacturing process of organic fertilizer is somewhat complicated. Take the organic fertilizer production line as an example. Organic fertilizer production line first needs to ferment raw materials, and the fermentation composting dumper is specially designed for raw material fermentation. Then, the raw materials are crushed and mixed by fertilizer crusher and fertilizer mixer.

Large Scale Compound Fertilizer Production Line
Large Scale Compound Fertilizer Production Line

Different types of fertilizer machines

Different types of fertilizer machine, we can choose the appropriate type of machine to produce fertilizer granulator. It’s like a horizontal mixer. After that, it goes into the process of manufacturing fertilizer granulator. Choose the right fertilizer granulator to make organic fertilizer. Granulating machine. Generally speaking, the flat mold granulator and the new organizing machine anic fertilizer granulator are specially designed for the production of organic fertilizer granulator. Then the fertilizer dryer and cooler are used to dry the water and cool the temperature. The screening machine is used to separate the high-quality fertilizer granulator, and finally the granulator is put into the automatic packaging machine for packaging.

Technology of  fertilizer granulator for compound fertilizer production

The technology of  fertilizer granulator for compound fertilizer production is almost the same. The production of NPK compound fertilizer granulator sometimes needs to coat the fertilizer granulator, so it needs fertilizer coating machine.

Tips in selection of fertilizer machine model

Generally speaking, the biggest difference of chemical fertilizer production process lies in the selection of fertilizer machine model. The difference of technology is very small. In these fertilizer production lines, these fertilizer machines are easy to operate.

How does the new developed organic fertilizer look like?

Different fertilizer types, different fertilizer granulator types

According to different fertilizer types, different fertilizer granulators and different fertilizer granulators are designed by fertilizer machine manufacturers, which have different types of use. Today, this paper will introduce a new type of organic fertilizer granulator.

New Developed Organic Fertilizer Granulator
New Developed Organic Fertilizer Granulator

New developed organic fertilizer granulator manufacturing process

The new type of organic fertilizer granulator is always used in the manufacturing process of organic fertilizer and is designed for the production of organic fertilizer granulator. The fertilizer granulator for making organic fertilizer granulator is a new type of fertilizer granulator. It can not only make a variety of organic materials to make fertilizer granulator, but also make the raw material of coarse fiber into a granulator which is difficult to make with ordinary fertilizer granulator.

Application fields

In addition, a new developed organic fertilizer granulator was used, and wet continuous bar was used to make fertilizer granulator. There are also many raw materials that can be manufactured by chemical fertilizer machine, such as agricultural straw, liquor, dregs, dregs, livestock manure, etc. Using fertilizer granulator and fermentation composting turntable machine to make the granulator of fermentation raw material, the ball rate can reach 96%, and the ball rate is high.

Other types of fertilizer granulators

Fertilizer granulator also includes other types, such as rotary drum granulator, which is always used in NPK fertilizer production. In different fertilizer manufacturing processes, different fertilizer granulators are used to manufacture different fertilizer granulators, and the use of fertilizer granulator is the main fertilizer machine in the production process. Well, there are different types of new organic fertilizer granulators. You can choose the type according to your production situation.

If you have any questions about fertilizer machine or fertilizer production, we can provide some professional suggestions on how to choose to produce organic fertilizer granules according to your different fertilizer raw materials. You can also leave us a message.

How does npk fertilizer machie work

Methods for fertilizer manufacturing process in npk

There are many methods for fertilizer manufacturing process in npk. With the development of fertilizer granulator production technology, different fertilizer production methods also produce different fertilizer granulators. Today, this article will share with you the fertilizer production methods of NPK and compound fertilizer granulator.

NPK Fertilizer Plant Design Layout
NPK Fertilizer Plant Design Layout

Technology applied in the npk manufacturing process

In NPK fertilizer production process, fertilizer granulator was designed for fertilizer pan granulator, rotary sand drum granulator and roller press. The industrial production method of production industry, compound fertilizer granulator has the following types:

NPK Fertilizer granules by NPK Plant
NPK Fertilizer granules by NPK Plant

Mixed process technology in npk producing

1. Mixed process technology: the compound fertilizer produced by this process or method is called mixed fertilizer or BB fertilizer. It is characterized by simple process, flexible ratio, constant raw material and fertilizer, relatively intuitive and easy to adjust nutrient ratio. But the disadvantage is that nitrogen, phosphorus and potassium are easily separated in the process of transportation and application, and the fertilizer is easy to absorb water and accumulate. At present, most BB fertilizer formulations on the market have high nitrogen content, high potassium content, high concentration and lack of medium and trace elements.

Rotary Drum Granulato for npk fertilizer pelleting
Rotary Drum Granulato for npk fertilizer pelleting

NPK dry granulation technology

According to the need of physical agglomeration technology, several kinds of cement granulator are selected as raw materials. The granulation of dry positive pressure mixture is heated, the liquid phase is increased by adding water or steam, and then gathered into a certain amount of compound fertilizer particles in disc granulator or pressure granulator.

High temperature to obtain the ternary compound fertilizer of nitrogen

Slurry process is the reaction product of sulfuric acid, nitric acid, phosphoric acid or ammonia mixed acid (sometimes also the product of the reaction between acid and phosphate rock) as nitrogen and phosphorus slurry. Then, the potassium salt is added into the slurry, or the potassium salt is directly added into the fertilizer granulator, and the nitrogen and phosphorus slurry is sprayed into the granulator, and then reacts with the potassium salt at high temperature to obtain the ternary compound fertilizer of nitrogen, phosphorus and potassium. The nutrient produced by compound fertilizer is very uniform, and the nutrient composition and proportion of granular fertilizer are exactly the same. The physical and chemical properties of particles are first-class. Nitrogen forms in fertilizer include ammonium nitrogen and nitrate nitrogen, so fertilizer efficiency is better than single urea or single ammonium.

In conclusion

These technologies are mainly used in compound fertilizer production. In addition, the manufacturing process of organic fertilizer also develops with the improvement of technology. More fertilizer production methods are also used to produce compound fertilizer granulators and organic fertilizer granulators.

Double Rolloer Granulator Maintenance Steps

Axial dislocation of ball and socket of double roll granulator.

Fault analysis:
The adjusting bolt of the sleeve is loose;
2. Loose fit between skin and shaft.

Double Roller Granulator
Double Roller Granulator

Solution:
1. Tighten the bolts after alignment;
2. Replace the roll skin or shaft of double roll pelletizer.
Double roller sand press
The particles of the roller extruder granulator are not spherical, not cake.
Fault analysis:
1. The supply of organic fertilizer manufacturing process is insufficient;
2. The clearance between two rollers is too large;
3. The gap of double roll extruder granulator is smaller at both ends and larger in the middle.
Solution:
1. Meet the fertilizer supply during the chemical fertilizer production period;
2. Adjust the clearance between rollers;
3. Grind off both sides to narrow the gap. Get more detailed info on double rolloer granulators, welcome to https://www.fertilizermachinesale.com/double-roller-granulator/

Gudies to set up a fertilizer plants for beginners

What process the fertilizer production line consists of?

For the new comers in the fertilizer industry, it’s still unclear what process the fertilizer production line consists of. What parts of the fertilizer production line will SX organic fertilizer manufacturer share with you in the future.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Production lines to make fertilizer pellets?

The core part of fertilizer production line is granulation, so fertilizer granulator is essential. The model selection of granulator is determined according to the user’s output. We provide rotary drum granulator, NPK fertilizer granulator, organic fertilizer granulator, flat mold granulator, etc.

How to make powder fertilizer?

In view of the diversity of raw materials, our organic fertilizer production line adopts broken parts design. We know that materials with too large diameter can not be granulated directly, and NPK fertilizer production line also has to crush raw materials. Therefore, before granulation, we need to crush raw materials to achieve granulation effect, and the crushed materials can enter the granulator. Of course, users with enough material fineness can ignore this link when designing organic fertilizer equipment. How to make npk fertilizer? Go to https://www.wastetofertilizer.com/npk-granulation-plant/

How to get fertilizer dried?

Dryer
Dryer

The humidity of material particles should be controlled below 25%. Therefore, for some raw materials with initial humidity above 25%, the drying process should be carried out first, and then the next processing should be carried out after the drying material reaches the corresponding humidity. The particles are also dry. Of course, in the design of fertilizer production line, users with enough moisture in the material can ignore this link. Machines you can use in this process: https://compostturnermachine.com/rotary-dryer/

Additional info you should know on organic fertilizer production

After granulation, the particles are transported to the fertilizer granulator through the belt conveyor to form particles, so as to achieve the perfect spherical organic fertilizer particles. For the users with demand, we will design a packaging link at the end of the year to directly package the final product, so as to perfectly realize the automatic production of the whole production line equipment.

Top 3 Listed Fertilizer Granulators in 2020

The first is the roller granulator. According to many years of production experience, dzj series roller press granulator is a new type of equipment developed on the basis of the original double roll extrusion granulator. The roller granulator is made by non drying process, granulating at room temperature and forming at one time.

It has the characteristics of less investment, fast effect and good economic benefit. The structure of the machine is granulating, forming and screening, which has the advantages of beautiful appearance, simple operation and low energy consumption.

During the production of raw materials, the raw materials enter the hopper, and are extruded and formed through the high-pressure roller body, and then flow to the crushing and forming workshop at the lower part of the roller body after removal. The driving force of crushing forming is that the chain wheel of the driving roller is driven by the chain to a pair of crushing rollers for relative movement, the crushing rollers screen in the workshop, and the finished particles are discharged from the machine to the discharge tank through the screen.

Organic fertilizer production line with new type granulator

The second fertilizer granulator is a new type of organic fertilizer granulator. The new organic fertilizer granulator is composed of body part, granulator rotor part and transmission part. The new organic fertilizer granulator uses the high-speed rotating mechanical stirring force and the resulting Abies force to continuously mix, granulate, roll and strengthen the powdery materials in the granulator, so as to achieve the purpose of material granulation.

This series of organic fertilizer granulator is a new patented product jointly developed by the company and Agricultural Machinery Research Institute. The new technology of wet continuous push rod granulation is used for design and manufacture.

The last one is the drum granulator. Rotary drum granulator is a kind of molding machine, which can make the material into a specific shape. It is one of the key equipments in compound fertilizer industry, which is suitable for cold and hot granulation and large-scale production of high concentration compound fertilizer.

The machine has the characteristics of high ball strength, good appearance, corrosion resistance, wear resistance, low energy consumption, long service life and convenient operation and maintenance.

Drum Granulation Equipment Maintenance Tips

Basic steps

Before starting the rotary drum granulator, please make sure that the protection device is working normally without damage, check whether the oil system is normal, whether there is oil leakage and whether all parts of the fertilizer granulator are tight.

Drum Granulator For Large Capacity Chicken Manure pelleting
Drum Granulator For Large Capacity Chicken Manure pelleting

Make sure the device is not in danger and restart.

Things should prepare

1. Cut off the circuit. Before performing any type of maintenance on the drum granulator and its components, make sure that all electrical controllers are powered off. Then check the hydraulic station to make sure the hydraulic system has released pressure.

2. Hang warning signs. When repairing the fertilizer granulator, pay attention to the operators and nearby personnel, and hang warning signs to prevent others from starting the organic fertilizer manufacturing process in the process of maintenance. Avoid causing immeasurable loss and danger. More detailed info on organic fertilizer drum granulators, go to https://www.fertilizermachinesale.com/rotary-drum-granulator/

Organic Fertilizer Production Line Cost in Human Powers

Small organic fertilizer production line price

The simple equipment configuration of organic fertilizer production line includes crusher, mixer, granulator, sieve machine and packaging machine. For small organic fertilizer production line manufacturers, the whole set of equipment is only 50000-60000 usd$. The equipment investment is not big, but it needs a lot of manpower cost in the later stage.

Machine configuration costs

Organic fertilizer production equipment combination includes fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine and packaging machine, as well as material transportation conveyor between equipment. Such a complete set of equipment configuration needs two or three hundred thousand, but the whole production line only needs five or six workers to complete the production operation and realize automatic production.

Stuff worker costs in organic fertilizer plant

Organic fertilizer production line is a complete set of equipment, according to the actual production needs of different configuration, different production line configuration price is not the same. There are three configurations of organic fertilizer production technology: high, medium and low. Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutritional content of the finished product can meet the market demand, and has great advantages in the promotion of organic fertilizer. The medium and low configuration of organic fertilizer production line is suitable for small and medium-sized fertilizer plants.

The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.

Technology Employed in Fertilizer Equipment

What machines can be used for organic raw material processing?

With the rapid development of agriculture, crops and chemical fertilizer are inseparable, organic fertilizer is an indispensable fertilizer in agricultural development. The raw materials of organic fertilizer manufacturing process are agricultural straw waste and livestock waste. After high temperature fermentation and decomposition, the crushed rice straw and livestock manure are processed into commercial fertilizer through organic fertilizer production line equipment.

Double Rolloer Granulation Line
Double Rolloer Granulation Line

How does the machine work to make fertilizer?

Organic fertilizer is rich in nutrients, but there are also unqualified fertilizers mixed, such as too much raw materials, straw crushing time is too long. As a manufacturer of NPK fertilizer manufacturing process and organic fertilizer production process equipment, we introduced the following methods to identify fertilizer quality:

Machines to make fertilizer granules

1) The organic fertilizer samples are soaked in water by using the bubble method water cup, and then the organic fertilizer soaked in water is crushed by hand, and the raw materials of organic fertilizer are intuitively mixed and placed for a period of time. If organic fertilizer and water are stratified in a short time, it means that the proportion of organic fertilizer is larger and the soil is larger.
(2) The hand twisting method uses organic fertilizer as raw material and rolls back and forth with thumb and index finger. If there is a feeling of hand injury, there will be sand or other impurities.
3) Smell the fertilizer carefully to see if it smells of ammonia, dung or mud. The decomposed organic fertilizer should be a mature smell after it is often thrown by manure fertilizer compost turning machine.
4) After selecting organic fertilizer, some organic fertilizer was not applied to crops, and the performance of plants was observed. Good organic fertilizer has obvious effect on plant growth, yield and quality.
5) Check whether the package meets the specifications and whether it is approved for production (generally approved production does not have its own factory and no source of raw materials).
6) The organic fertilizer maker points out that the strain test method is to take a water cup, put the organic fertilizer in, sprinkle a little water (be careful not to soak in the water, wet the line), and put it in a warm and suitable place. A good organic fertilizer will take the head out of the white Pythium, and broken organic fertilizer particles will also see white hyphae inside.

How to choose organic fertilizer production line for your fertilizer business?

Raising hens has good economic benefits, but how to deal with the large amount of chicken manure has become a headache for farmers. There is a market-oriented chicken farm in Nigeria. An organic fertilizer processing plant is built next to the farm to change chicken manure into organic fertilizer and reduce pollution. This has been the case, which has once again improved the economic benefits of the farm.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Large scale chemical fertilizer plants should adopt a complete set of production configuration, and the appearance and nutritional composition of finished products can meet the market demand, which has great advantages in promoting finished organic fertilizer. The fertilizer granulator used in chicken manure production is drum made. Of course, the fertilizer production equipment can also be customized according to the actual situation.

The medium and low configuration organic fertilizer production line is suitable for small and medium-sized chemical fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes need to be completed manually in the production process of organic fertilizer.
1. Quality assurance: SX machinery has more than 20 years of organic fertilizer equipment production experience. The organic fertilizer production line is not only more advanced and mature in environmental protection, material selection, process and design, but also safe and reliable, low noise and energy saving.
2. Reasonable price: heavy industry is located in Zhengzhou, Henan Province, with low price and high labor cost. Under the same quality, the cost of organic fertilizer production line is lower, and the quotation is more affordable. In addition, heavy industry belongs to the old chemical fertilizer manufacturing equipment factory, the price will not rise easily
3. After sales improvement: we provide installation guidance, free training and other services. During and after the production, we will check the needs of users regularly.
4. Free appointment to the factory reception: we provide free appointment to visit the factory, free car reception, technical personnel to explain for you, and around the customer site for your investigation, free consultation with our customer service!
5. The equipment for the production of biological fattening device is similar to that for the production of chicken manure.

Organic Fertilizer Production Line Price in Machine Configurations

The manufacturing technology of organic fertilizer deals with manure and turns waste into treasure. The construction of organic fertilizer plant is a good project. However, many people do not know much about the industry, especially the choice of organic fertilizer equipment. Many customers go to organic fertilizer equipment manufacturers to compare and choose the right equipment, but they are still hesitant in the end. Here, we introduce the configuration of organic fertilizer manufacturing process.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Price in different capacities configurations

The capital investment of organic fertilizer equipment is determined according to the output and the degree of automation. When considering the investment, we should consider the cost, the cost of 5000-10000 tons of production line, the production cost of one ton of organic fertilizer and the market price of one ton of organic fertilizer. In this way, the annual profit of 10000 tons of organic fertilizer production line can be calculated.

Detailed process to make organic fertilizer from begain to the last

Fermentation equipment – semi wet material grinder – mixer – roller granulator – dryer – cooler – coating machine – screening machine – automatic packaging machine. Go here for more details.

Machines used in the organic fertilizer production process

According to the processing of specific raw materials, select equipment and granulator, common granulator, double roller granulator, disc granulator, organic fertilizer granulator. In the selection of organic fertilizer production line configuration, do not blindly look at all manufacturers, select some cost-effective manufacturers for consultation and selection.

Raw materials needed

In the process of organic fertilizer production, raw material cost, transportation cost, labor cost, packaging cost, etc. It needs to be considered. Whether you are a pig farm with 500 pigs or a large chicken farm with 100000 chickens, investors who want to buy organic fertilizer production equipment can choose SX fertilizer plant.

Different Types of Machines to Make Fertilizer Granules

Granulation process

The common granulation processes of fertilizer include: drum granulation, plate granulation, roller granulation and tower granulation. Each granulation process has certain advantages, but the roller granulation production process is limited by its formula, which has the advantages of small scale, large output, low investment and short construction period, which is favored by many compound fertilizer manufacturers and adopted by more and more compound fertilizer manufacturers. Next, Henan Shun Xin machinery will analyze the advantages of compound fertilizer roller pelletizing production process for disc making, spray granulation and tower making.

Double Rolloer Granulation Line
Double Rolloer Granulation Line

More related technologies, welcome go to https://fertilizergranulatorfactory.com/

Rotary Drum Granulator for Large Scale Fertilizer Granulation

1. Rotary drum granulation is also called drum granulation. Rotary drum granulator is a kind of equipment widely used in compound fertilizer production equipment. The formula limit is relatively small. It can also use part of the needle concrete, part of the ammoniation, many types of equipment, 20000-30000 can make a production line, the daily output can reach 280-400 tons, and the good formula can reach more than 500 tons. Fertilizer granulator is a rotary drum granulator.
The ratio of the above two nitrogen fertilizers should not be too high. If the nitrogen is higher than 22 and the concentration is higher than 40, it is difficult to do it because the material is short of water and the drying conditions are difficult to meet the standard at the same time.

Disc pelletizer for wide ranges of fertilizer granulation

The principle of Pan Granulation is to mix all the raw materials, then enter the pan for granulation, and then rotate the disc to gather the material into the ball. Disc granulation has the characteristics of simple equipment, low investment and fast start-up. The disadvantage of disc manufacturing is that it is only suitable for small-scale production and has low efficiency. The daily output is only dozens of tons, the formula is limited, needs viscous materials, only suitable for low concentration. Different fertilizer granulators can be selected for different materials.

Industrial granulation project

Sand blasting concrete mainly refers to urea sand blasting concrete, that is, after melting, urea is sprayed into the compound fertilizer granulation device to reduce the urea crushing link and connect the urea pipe line with the urea plant, which will save the cost. Fertilizer dissolves rapidly, but most of them are high nitrogen formula with nitrogen content more than 20. From the perspective of cost saving nitrogen, there is no need to use urea. The process conditions should also be attributed to the roller. The formula with high nitrogen has low cost and good particle shape.

Tower granulation machine for compound chemical fertilizer production plant

High tower melts raw materials into high-temperature molten slurry or molten slurry, which is thrown out from high altitude. When dispersed, the surface tension becomes spherical. Screen again. These particles are unlikely to aggregate because they have less moisture during high temperatures. The materials are completely mixed and reflected, and the particles are clear. It looks good. However, it reflects the need for high purity materials, so the proportion of urea in high concentration formulations is relatively high. In addition, high tower cost is not suitable for frequent formula change. There are a lot of materials in the production line process, frequent change of formula will lead to cost increase. It’s hard to see practical production technology.

Fertilizer extrusion granulation machine for dry granulation plant

Powder material is added continuously and evenly from the hopper to the top of the two rollers. Under the continuous rotation of the extrusion roller, the powder material is bitten into two rolls and extruded into a piece of paper. It then falls off under centrifugal action and plate gravity until the molding wheel with claws is hit and separated into particles, and then enters the material screen. The powder under the screen is returned to the feed back, and the particles on the screen are rolled by rollers to remove the acute angle of the particles, and then flow out from the outlet on the screen into the package. The bearing support on the moving side of the roll is equipped with a spring, which is deformed to move the support in a balanced manner, and the distance between the two rollers is adjusted to maintain the required extrusion pressure.

Fertilizer Equipment Configuration in Organic Fertilizer Plant

Benefits

Raising hens has good economic benefits, but how to deal with the large amount of chicken manure has become a headache for farmers. In Nigeria, there is a chicken farm for the purpose of market. Beside the farm, an organic fertilizer processing plant has been built to change chicken manure into organic fertilizer and reduce pollution. As such, the economic benefits of the farm have been improved once again.

Pan granulator

For large scale plants

Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutrient composition of finished products can meet the market demand, fertilizer granulator used in chicken manure has great advantages in promoting the finished organic fertilizer. The fchicken manure production is drum made. Of course, the fertilizer production equipment can also be customized according to the actual situation.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Cost-effective configurations

Medium and low configuration organic fertilizer production line is suitable for small and medium-sized fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes need to be completed manually in the production process of organic fertilizer.

1. Quality assurance: SX machinery has more than 20 years of organic fertilizer equipment production experience. The organic fertilizer production line is not only more advanced and mature in environmental protection, material selection, process and design, but also safe and reliable, low noise and energy saving.

2. Reasonable price: SX heavy industry is located in Zhengzhou, Henan Province, with low price and low labor cost. Under the same quality, the cost of organic fertilizer production line is lower, and the quotation is naturally more affordable. In addition, SX heavy industry belongs to the old chemical fertilizer manufacturing equipment manufacturer, will not easily raise the price
3. After sales improvement: we provide installation guidance, free training and other services. In the late production process, we will regularly check to understand the needs of users.
4. Free appointment to the factory reception: we provide free appointment to visit the factory, free car reception, transfer technical personnel to explain for you, and around the customer site for your investigation, free consultation of our customer service!
5. The equipment required for the production of biological fattening device is similar to that for chicken manure production.

Belt Conveyor to Malaysia

What is?

The large angle inclined conveyor used in NPK fertilizer manufacturing process has the advantages of simple structure, reliable operation and convenient maintenance. It has the characteristics of large immersion conveyor, compact structure and less land occupation.

Functions

It is an ideal fertilizer manufacturing equipment for large immersion conveyor and vertical lifting materials.

Applications

A large angle inclined conveyor for NPK fertilizer manufacturing process was sent to Malaysia

The main uses of large angle inclined conveyor used in NPK fertilizer manufacturing process are as follows:

1. Special conveyor belt is required for conveying materials with special requirements, such as high temperature materials containing acid, alkali, oil substance or organic solvent.
2. Within the dip angle range of belt conveyor
3. Corrugated wing conveyor belt is a general continuous conveying equipment for bulk materials. It uses a conveyor belt with corrugated wings and diaphragms. Therefore, it is especially suitable for large dip angle transportation.
4. The machine can be used in coal, chemical industry, building materials, metallurgy, electric power, light industry, grain, port, ship and other industries. It can transport all kinds of bulk materials with bulk density of 0.5-2.5t/m3 in the humidity range of – 15 ° C to + 40 ° C.

More types of fertilizer machines, welcome to https://www.fertilizermachinesale.com/

Machines for Fine Organic Powder Making

Why need?

The quality of organic fertilizer granules is closely related to the quality of granulation. In the later stage of granulation, one of the steps is crushing. The semi wet material crusher can crush the fermentation compost into powder, which is helpful to improve the granulation rate of organic fertilizer equipment.

Organic fertilizer production line with new type granulator

How does it work?

When the organic fertilizer crusher is working, the material enters from the feed port and collides with the high-speed chain or blade in the shell of the organic fertilizer crusher. After being impacted, the material will be crushed, and then hit the inner wall of the shell after collision with the hammer head.

Final process

In this way, the raw materials will be impacted many times in the process of dropping until they become powder or small particles.

Types to choose

Semi wet grinding machine for the manufacture of organic fertilizer
Different types of crushers have different functions and are suitable for different raw materials. NPK fertilizer is made differently from organic fertilizer and uses different grinders. We provide different crushers to meet the needs of fertilizer production.

Double Roller Granulator Key Components

Key components of double rolloer granulator 

How to use the double roller granulator correctly to make the organic fertilizer making machine get effective use? What are the components of the roll granulator? The machine consists of reducing roller, motor and granulator. In order to improve the quantity of the roll plate granulation of the roller extruder, which aspect must be paid attention to? The following is to learn how to maintain the extruder and improve the roller plate efficiency of the granulator.

Double Rolloer Granulator Rolloer
Double Rolloer Granulator Rolloer

How to do before using

1. Oil should be added before use (oil reducer, open drive gear, sprocket chain, rolling bearing chamber, iron hardware configuration).
2. Hands, feet and other dirt are not allowed to enter the rotating parts of the equipment.

Double Roller Granulator
Double Roller Granulator

How to maintain it?

(1) Oil reducer: add engine oil or car oil;
(2) After removing the screws from both sides of the large bearing with seat, grease with grease gun (once per shift);
(3) Reverse oil at the tail end of the transmission gear in the lower oil groove;
(4) The sprocket chain and its lower side are crushed, and the gearbox gear is coated with grease once a shift;
(5) Grind the lower side with butter on both sides. Grease with grease gun.

NPK Plant in Algeria

NPK Plant Production Capacity

The complete set of NPK fertilizer production process equipment sent to Algeria is designed and manufactured according to the requirements of customers, with the output of 10000 to 100000 tons. It adopts the process of feeding directly from the crane tank and unloading the mixer directly, which almost achieves the goal of “zero” air elimination.

Throughput of NPK production line

The compound fertilizer production line is produced by non drying room temperature process, and the output is 1-2T / h. The compound fertilizer equipment investment is low, the effect is fast and the economic benefit is good. Among them, fertilizer granulator is our company’s most advanced patent products.

Raw materials for npk fertilizer production

This set of compound fertilizer production process layout is compact, scientific and reasonable, advanced technology, energy conservation and consumption reduction, no three waste emissions, stable operation, reliable operation, convenient maintenance, wide adaptability of raw materials, suitable for compound fertilizer, medicinal materials, chemical feed, coal, etc., can granulate various raw materials such as metallurgy, and can produce various concentrations and all kinds of (including organic fertilizer, inorganic fertilizer, biological fertilizer) Compound fertilizer.

Granulators for npk fertilizer plant

The fertilizer granulator of this fertilizer production line is a drum granulator. The drum granulator can not only produce organic fertilizer but also compound fertilizer.

The equipment of compound fertilizer production process needs to be configured according to the actual situation. Common equipment includes feeder, crusher, conveyor, granulator, sieve machine and other equipment. Fertilizer granulator will also be configured according to the actual materials of customers, you can customize your own fertilizer granulator.

NPK fertilizer production line granulator selection

NPK Fertilizer Basis

Compound NPK and NPK mixture is a multi nutrient fertilizer, which contains a certain proportion of three main nutrients: nitrogen (n), phosphorus (P) and potassium (k). These products allow full application once in an application. The raw materials of each nutrient are different according to the production process of NPK fertilizer.

Core Machines Needed in the Plant

In the production process, a core machine is a granulator, which can convert fertilizer power into granules, which is convenient for farmers to use and store. Our plant has produced a series of granulators for NPK fertilizer production.
The first is the rotary drum granulator. It is usually used in production lines. It is usually suitable for mass production.

Traditional VS Modern Method

It is made of special rubber lining or acid resistant stainless steel lining in the barrel, which can automatically remove scars and tumors. At the same time, the traditional scraper equipment is no longer used. The machine has the characteristics of high particle strength, beautiful appearance, simple operation, low energy consumption, corrosion resistance, long service life, uniform drying and convenient maintenance. This is a good choice for the industry.

Granulators Selection

Roller granulator is welcomed by customers. We design a new type of double roller based on years of production experience. It’s more stable and stronger. It is widely used in fertilizer production, feed production and chemical materials. The machine adopts non drying technology, which can form powder particles into granules at normal temperature, and has the characteristics of reasonable structure design, stable and reliable operation, convenient operation and maintenance, low investment, fast effect and remarkable economic benefits. Deeply loved by customers.

How to select a quality fertilizer granulator?

To know the npk granulation process

Granulator is the key part of NPK fertilizer manufacturing process. Sometimes, in order to save cost, some enterprises often only choose the granulation equipment suitable for production. Granulator is a machine that granulates animal manure, straw, wood and other materials into solid particles. Therefore, today, granulators are used not only in industry, but also in chemistry and agriculture.

Organic fertilizer production line with new type granulator

What is the market demand?

According to our research on NPK fertilizer granulator in the market, the granulation equipment includes organic fertilizer granulator, disc granulator, rotary drum granulator, pulverized coal granulator, etc. Do your homework before buying the right granulator. In fact, the selection of granulator should consider the raw materials, moisture content of materials, shape and size of particles.

Fertilizer granulators in the chemical fertilizer industry

In chemical fertilizer industry, granulator can be divided into two parts: organic fertilizer granulator and compound granulator. By studying many fertilizer granulators on the market, most of them are as follows:
Organic fertilizer granulator: new organic fertilizer granulator, double die extruder and flat die granulator.
Compound fertilizer granulator: disc granulator, flat mold granulator and rotary drum granulator.
Disc granulator is widely used in organic fertilizer, compound fertilizer and organic inorganic fertilizer granulation.

Popular sale disc granulation machines working performance

1. The pot is of arc structure, and the yield of compound fertilizer can reach 93%.
2. The raw material size of the disc granulator shall not exceed 50 mm.
3. The structure of fertilizer granulator is simple and easy to adjust.

What to do when you are on the manufacturers website?

When inspecting the manufacturer on site, we should not only look at the equipment, but also the after-sales service. No matter how good things are, there are always problems. This requires the manufacturer’s technical support and after-sales service. Users can choose the appropriate fertilizer production equipment and granulator model according to the output of the plant. More detailed info on diferent types of granulators selection, welcome to https://fertilizergranulatorfactory.com/

Small organic fertilizer production line price and cost

What’s price of the small scale organic fertilizer plant?

The cost of small-scale organic fertilizer production plant is between $10000 and $80000, and the configuration of organic fertilizer production line is different.

The low configuration of chicken manure and pig manure organic fertilizer production line only requires grinder, mixer, granulator (optional), screening machine and packaging machine. Therefore, the price of the whole organic fertilizer production line is determined according to the specific needs of customers.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Small scale organic fertilizer plant

Cost  in organic fertilizer production at small scale

A set of organic fertilizer production line equipment is not fixed equipment in our imagination, but needs to be determined according to the site and materials. Chicken manure, for example, has a lot of moisture, so it must be reduced during fermentation, and corn cobs broken by straw can be added. Otherwise, it can not be granulated and the sheep dung is relatively dry. When the water content is well controlled, rice straw can be directly added without adding straw, and the equipment used is different from different processes.

Small scale organic fertilizer production lie machine configurations

Most of the organic fertilizer production in the farm meets the requirements of environmental protection, and the quality requirements of finished organic fertilizer are not high, so low configuration organic fertilizer production line equipment is adopted. Coating fertilizer machine, round throwing machine, dryer and cooler can not be used in the whole equipment.

Higher cost in small capacity organic fertilizer plants machine configurations

Round polishing machine and coating machine are used to improve the appearance quality of organic fertilizer granules. Dryers and coolers are used to quickly remove moisture from organic fertilizer particles. If not, manual air drying can be used. More info on small scale organic fertilizer production lines cost, machine configurations, welcome go to https://fertilizerplantdesigner.com/small-scale-organic-fertilizer-plants/

Organic Fertilizer Production Line in Nigeria

Complete Set of Fertilizer Production Line Machines for Nigeria Customer

The main equipment of this Nigerian organic fertilizer pan granulation production line includes: disc granulator, chain crusher, vertical pan mixer, fertilizer dryer, drum cooler, telescopic belt conveyor, rotary screening machine and particle packaging machine. Nigeria organic fertilizer production line is a NPK fertilizer manufacturing process.

Granulators in the fertilizer granulation process

The fertilizer granulator of Nigerian organic fertilizer pelletizer production line is disc granulator. Disc granulator and drum granulator can not only granulate organic fertilizer, but also compound fertilizer. More info about different types of fertilizer granulators and their applications, welcome to https://fertilizergranulatorfactory.com/

Avaiable materials used in the granulation plant

Nigeria organic fertilizer production line can produce a series of inorganic compound fertilizer, organic fertilizer, organic (inorganic) compound fertilizer and bio organic fertilizer, containing 20-48% of nitrogen, phosphorus and potassium.

Conclusion: basic info about the pan granulation line in Nigeria

Nigeria organic fertilizer pan granulation production line has the advantages of short production process, simple structure, less investment and convenient operation, which is more suitable for small and medium-sized enterprises. The raw materials of disc granulator have a wide range of adaptability: urea, ammonium chloride, ammonium sulfate and other nitrogen sources. The sources of phosphorus are: calcium, calcium, etc. Potassium sources include potassium chloride and potassium sulfate.

Want to get design soultions and machines for your organic or compound fertilizer plants, welcome to https://fertilizerplantdesigner.com/

We also have very professional equipment for the production of bio fertilizer, welcome to consult.

What is the Price of Organic Fertilizer Production Line Price in 2020

What is the investment and production cost of organic fertilizer production line?
The company has many years of organic fertilizer production line equipment production experience. In addition, our well-designed and manufactured organic fertilizer production line has high production efficiency, large production capacity, stable operation, large crushing ratio, uniform particle size and shape. It has the advantages of excellent, low wear resistance and low energy consumption, which is loved by many organic fertilizer equipment manufacturers.

The products produced by the organic fertilizer production line are composed of fresh chicken and pig manure, without any chemical components. However, the digestibility of chickens and pigs is poor, and only 25% of nutrients can be consumed. The other 75% nutrients in feed are discharged together with feces, which makes the dried products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

What is the investment and production cost of organic fertilizer production line?

Organic fertilizer production line includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other process flow. Need complete sytems in organic fertilizer production line welcome go to https://www.fertilizerfacility.com/

Organic fertilizer project has the advantages of short construction period, high return on investment, low risk and short return period. Generally speaking, the investment is recovered in one year and the profit is generated in the same year.

The construction scale is generally 50-100000 tons per year. The cost of organic fertilizer production plants ranges from 300000 to 1 million to 1 million to 1 million to 1 million to 1 million. Local resources, market capacity and market coverage radius should be considered comprehensively.

Generally speaking, the investment scale and product scheme design of small-scale new plant should be made according to the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, plant site conditions, production automation degree, etc.

Disc granulator technological working performance

Granulator is one of the most important fertilizer production equipment in chemical fertilizer plant. Disc granulator is a common granulator in the production of organic fertilizer and compound fertilizer. The pelletizer has stable granulation quality, good particle strength and high granulation rate. It can be widely used in metallurgy, building materials, mining, chemical industry and other departments.

Structure of disc granulator

The plate of the granulator is made of steel plate and is set on the fixed main shaft. The main shaft of the granulator is higher than the disc body, which can be fixed or the scraper arm with different inclination angles can be changed by the disc. The scraper and two movable scrapers are fixed on the short arm to remove the granulation material attached to the edge and bottom of the disc. The tail end of the spindle is connected with the angle adjusting mechanism screw. The angle adjusting screw can make the spindle and disc swing up and down in a certain range, so as to meet the tilt requirement of adjusting ball disc.

Working principle of disc granulator

When the disc granulator is running, the spherical particles roll down along the bottom of the disc, and the powder material is distributed on the disc. Many small particles continue to regroup to form the required size. The pelletizer for fertilizer production allows the material to move periodically, allowing larger and smaller particles to move along their respective tracks. Therefore, according to the size classification, the discharge sphere is qualified in size.

Precautions for production and operation of disc granulator

Disc granulator is a reliable equipment, which is not easy to cause accidents. The main fault in the production of disc granulator is the damage of vertical shaft bearing, which is the most pressure part of disc granulator. Vertical axis bearings can be divided into upper and lower bearings. In general, the lower bearing is more likely to be damaged than the upper bearing. Bearing damage is usually caused by poor lubrication. The common phenomenon is that when the pelletizer is running, the disk sways seriously and the noise is serious. If found, check in time to lubricate the granulator with oil.

The production of fertilizer by pan granulator has the advantages of less investment, large output, simple process and intuitive operation. The granulation of fertilizer produced by disc granulator is uniform and easy to master. The granulator has the function of automatic grading and the cycle load is less than 5%. It has good economic and social benefits to pelletize fertilizer by disc production. Go here for more.

How does drum granulator make fertilizer?

Drum granulator is one of the key equipment in compound fertilizer and organic fertilizer industry. Drum granulator adopts special rubber plate lining or acid resistant stainless steel lining plate to realize automatic scar cutting and tumor removal, and eliminates the traditional scraper device.

Drum granulator machine working principle: the material enters the front end of the rotary cylinder from the feed pipe (the slope of the feed pipe should be greater than the natural inclination of the material).

The steam intake pipe at the front end of the cylinder injects water vapor at a certain pressure. The nozzle of the steam inlet pipe is located at the bottom of the material. The steam has a certain pressure. Therefore, the material can obtain some moisture evenly and form small particles.

Because the cylinder has a certain slope. Under the action of the gravity and friction force of the inner lining plate, these small particles continuously move in the circumference and axial direction of the fertilizer granulator. During the movement, the small particles gradually form a certain size of particles.

Want to get more details in production and processing characteristics of drum granulator, go to https://fertilizergranulatorfactory.com/rotary-drum-granulator/

The process characteristics of drum granulator are as follows

(1) The granulation rate was increased from 50% to 60% or more, reaching over 95%;
(2) The yield increased by more than 30% compared with the original yield, with round particles and smooth surface;
(3) Low moisture content of coal, 1 / 3.
(4) Control precision of nitrogen content: the nitrogen content of compound fertilizer can reach 25% ~ 28%, which can easily realize the production of high nitrogen and high potassium compound fertilizer;
(5) High particle strength can effectively prevent comminution and compounding of compound fertilizer;
(6) The operation flexibility is improved and the operation is stable. Especially after the internal modification of the dryer, the dryer can be continuously produced for 6-8 months without sticking to the wall.

Small scale organic fertilizer plant invesement guidance

The cost of small organic fertilizer production plant is less than 40000 US dollars. The low configuration of organic fertilizer production line only needs crusher, granulator, sieve machine and packaging machine, which belongs to the basic configuration.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

The equipment is increased according to the actual needs and requirements of customers. The process of organic fertilizer production line includes fermentation, mixing, crushing, granulation, drying, cooling, screening and packaging. Complete sets of organic fertilizer production machines include: manure dehydrator, fermentation composting truck, crusher, mixer, batch processor, fertilizer granulator, dryer, cooler, sieve machine, coating machine, packaging machine, conveyor, etc. the price of a complete set of organic fertilizer production line ranges from tens of thousands of dollars to hundreds of thousands of dollars.

Investment cost of small organic fertilizer plant

The organic fertilizer production line mainly uses materials with high organic content, which is processed into commercial organic fertilizer after fermentation pretreatment (the appearance of organic fertilizer is brown or grayish brown powder, without mechanical impurities and odor). At the same time, organic fertilizer production line can be divided into powder fertilizer and granular fertilizer according to different raw materials, storage capacity, available amount and market demand.

The processing and production of powdery organic fertilizer need composting and fermentation, material crushing, screening and product packaging. It is the first choice for small-scale organic fertilizer production because of its low input.
Granular organic fertilizer has high equipment configuration and high investment cost. The production process of small granule organic fertilizer consists of raw material fermentation equipment, granulator, dryer, cooler, packaging machine, etc., with an investment of about 100000 US dollars.

Drum Granulation Equipment Working Performance

Drum granulator is one of the key equipment in compound fertilizer and organic fertilizer manufacturing industry. Drum granulator adopts special rubber plate lining or acid resistant stainless steel lining plate to realize automatic scar cutting and tumor removal, and eliminates the traditional scraper device.

Working principle of drum granulator: the material enters the front end of the rotary cylinder from the feed pipe (the slope of the feed pipe should be greater than the natural inclination of the material).

The steam intake pipe at the front end of the cylinder injects water vapor at a certain pressure. The nozzle of the steam inlet pipe is located at the bottom of the material. The steam has a certain pressure. Therefore, the material can obtain some moisture evenly and form small particles.

Because the cylinder has a certain slope. Under the action of the gravity and friction force of the inner lining plate, these small particles continuously move in the circumference and axial direction of the fertilizer granulator. During the movement, the small particles gradually form a certain size of particles.

Production and processing characteristics of drum granulator

The process characteristics of drum granulator are as follows
(1) The granulation rate was increased from 50% to 60% or more, reaching over 95%;
(2) The yield increased by more than 30% compared with the original yield, with round particles and smooth surface;
(3) Low drying temperature, saving 1 / 3 of coal, low moisture content of product.
(4) Control precision of nitrogen content: the nitrogen content of compound fertilizer can reach 25% ~ 28%, which can easily realize the production of high nitrogen and high potassium compound fertilizer;
(5) High particle strength can effectively prevent comminution and compounding of compound fertilizer;
(6) The operation flexibility is improved and the operation is stable. Especially after the internal modification of the dryer, the dryer can be continuously produced for 6-8 months without sticking to the wall. Details info on organic fertilizer machines drum granulation machine go to https://www.fertilizermachinesale.com/rotary-drum-granulator/

Mixer for Fertilizer Production

There are many types of SX organic fertilizer making machines – mixers, such as vertical mixer, single shaft horizontal mixer, pan mixer and double shaft mixer. This paper mainly introduces the characteristics of double shaft conveying mixer.

Need to equip with avaiable mxier for your business, go to https://compostturnermachine.com/compost-mixer/

Double shaft fertilizer mixer

The material enters into the oil tank of the mixer through the feeding port. The two mixing shafts rotate in reverse direction driven by a motor. The mixing shaft is equipped with a mixing blade. The mixing blades are distributed in the helix on the mixing axis. The material is driven by the rotation of the mixing blade and then moves in the same direction to complete the mixing effect. Why to use the mixer in the fertilizer production process, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

In the overlapping area between the two mixing shafts of the double shaft conveying mixer, the materials with different rotation directions are extruded and kneaded with each other, which improves the mixing effect of materials.

When investors choose small organic fertilizer production line, manure powder fertilizer production line, chicken manure granular fertilizer production line and disc granulator production line, they will choose mixing equipment according to the process requirements. The double shaft mixer is suitable for a variety of fertilizer production processes.

Granulation Equipment Configuration Technolgoy

Organic fertilizer refers to the use of biotechnology, biological materials and organic non polluting materials to provide fertility for soil ecological fertilizer. Organic fertilizer provides soil fertility through the life cycle activities of a large number of microorganisms, and achieves no residue and pollution through biodegradation.

The organic fertilizer production line processes all kinds of agricultural wastes and industrial wastes into organic fertilizers. Compared with conventional fertilizer, granular organic fertilizer has higher fertilizer efficiency and has a sustainable effect in soil. Want to make organic granules, here are dedicated web you can visit in FGF.

Fertilizer granulator realizes the key processing of physical properties of organic fertilizer production line.

Technology of organic fertilizer production line

In the process of organic fertilizer production line, local raw materials can be selected, such as livestock manure, slaughterhouse waste, corn straw, sawdust, mushroom residue, etc. After fermentation, these organic materials are crushed by a crusher, and then granulated by an organic fertilizer granulator according to the quantitative proportion. The material is dried at low temperature by drum dryer, and then produced by dust removal, screening and packaging process of organic fertilizer production line.

Easy tips to select your organic fertilizer granulator machine

What technolgoy can you choose for your granulation machine ?

In order to improve the performance of the material, the fertilizer granulator makes the raw materials into granules in the organic fertilizer production line. In the production of organic fertilizer, the selection of fertilizer granulator includes new organic fertilizer granulator, flat mold granulator, ring mold granulator, drum granulator, etc.

The round particles can effectively resist the surrounding harsh environment, facilitate the sowing of farmland and prolong the storage time. We can choose a new type of organic fertilizer granulator. The granulator is round and designed for granulation of various organic substances. It is easy to use and has high yield, which is in line with fertilizer granulation process.

Organic fertilizer production should pay attention to the processing of fertilizer granulator, improve the quality of organic fertilizer and improve the agricultural ecological environment.

organic fertilizer production line price in 2020

To build a small organic fertilizer processing plant, we need to buy two kinds of equipment: powder organic fertilizer production line and granular organic fertilizer production line. Compared with powder line, fine-grained line equipment requires more equipment and investment.

Powdered organic fertilizer production line needs to purchase equipment: fermentation tipper, crusher, packaging machine, etc. the cost of organic fertilizer production plant is between 20000 and 70000 US dollars.

What is the cost of the organic fertilizer production line?
Granular organic fertilizer production line needs to purchase equipment: fermentation tipper, grinder, granulator, screening machine, packaging machine, etc. the cost of organic fertilizer production plant is 40000-150000 US dollars.

There are many kinds of organic fertilizer production equipment, so we need to make different plans of organic fertilizer production line according to different raw materials and output of organic fertilizer produced by customers.

Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutrient content of the finished product can meet the market demand, and it has great advantages in the promotion of organic fertilizer.

The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized chemical fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes need to be completed manually in the production process of organic fertilizer.

How Does Roller Granulation Machine Work?

Roller granulator is a sort of compost granulation machine that can be delivered without drying and at ordinary temperature. It is additionally exceptionally helpful to create and has the qualities of one-time shaping. The deformity of this sort of hardware is that the yield is moderately low, however you can likewise arrange various determinations of expulsion granulation gear as per your real creation circumstance.

The structure of roller granulator is moderately straightforward, and the general territory will be less, which is entirely appropriate for some little compost creation endeavors. As per diverse crude materials, various kinds of composts can be created, including different natural manures, compound composts, and so on The compost granulator machine is a sort of manure creation gear which can be changed deftly.

Prologue to the qualities of roller granulator:

1) Compared with different techniques, it needn’t bother with fuel oil, gas and other drying measures.

2) There is no compelling reason to add extra fastener. Steam granulation is the basic creation strategy for compound manure in China. Water fume gathers and takes shape between the material atoms and goes about as a cement in the assembling cycle. In any case, in the drying cycle, the water inside and on the outside of the particles must be driven out, in any case the manure is anything but difficult to stick and agglomerate in the capacity cycle. Notwithstanding, dry granulation needn’t bother with extra added substances, and just uses the intermolecular power of the material itself, which streamlines the cycle and diminishes energy utilization.

3) The venture of granulator machine for compost is low, in light of the fact that the drying cycle is excluded, and the return proportion is low (representing about 15% of the complete feed measure of the extruder), the cycle is basic and the speculation is low.

4) as of now, there are in excess of 20 sorts of materials effectively utilized in expulsion granulation: ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, potassium sulfate. Details in double rolloer granulator welcome to https://fertilizergranulatorfactory.com/double-roller-granulator/

NPK Fertilizer Granulation Tech

Rotary drum granulator is the main granulation equipment of NPK fertilizer production line. The powder composition and polymerization granulation method are used to form NPK compound fertilizer. The drum granulator developed by our factory adopts a new generation granulation technology, which improves the forming rate of compound fertilizer particles and the qualified proportion of primary granulation.

Double Rolloer Granulation Line
Double Rolloer Granulation Line

Drum twister

The rotary drum granulator can make NPK compound fertilizer granular, easy to store and release slowly, thus greatly prolonging the fertilizer efficiency of organic fertilizer. Rotary drum granulator is suitable for hot and cold granulation. It uses wet granulated aggregate and adds a certain amount of water or steam to the cylinder, so that the extrusion force between the material particles can be gathered into a ball.

Granulation technology of NPK fertilizer production line

In order to improve the granulation performance of drum granulator, the granulation process of NPK fertilizer production line was improved. It can shorten the drying time of fertilizer production, minimize the damage of compound fertilizer particles in the drying process, and increase the number and strength of qualified particles in drum dryer.

Rotary drum granulator for NPK fertilizer production line
For NPK fertilizer granulation, the quality of granulation particle size depends on the proportion and feedback granularity to a certain extent.

Compound granulation usually needs batch processing quality, and the quality of returned material is the key to control the production of rotary drum granulator. On the basis of ensuring the nutrients, the quality of the recycled materials mainly depends on the size and distribution of the recycled materials. In order to ensure the quality of return material, we set up chain crusher in NPK fertilizer production line.

The chain crusher grinds the unqualified returned materials again, and the crushed powder meets the granulation requirements of rotary drum granulator. More types of granulators, welcome go to https://fertilizergranulatorfactory.com/

Organic Fertilizer Production Machine Installation Gudies

Installation of dryer and cooler for organic fertilizer equipment
Organic fertilizer equipment produces organic fertilizer from organic matter such as poultry and livestock manure through granulation, drying, cooling, packaging and other processes.

Detailed infomration about the complete steps of organic fertilizer production process, welcome to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Rotary drum dryer and cooler are important equipment for organic fertilizer production. They are bulky and productive. So, what should we pay attention to when installing these organic fertilizer equipment?

Installation of rotary drum dryer and rotary drum cooler

As a large-scale organic fertilizer equipment, rotary drum dryer and rotary drum cooler are generally divided into two parts during transportation, loading and unloading, and are recombined during installation. Welded or flanged connections are usually used to install these devices.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Dryers and coolers for organic fertilizer equipment

(1) The cylinder of organic fertilizer equipment connected by flange is usually connected to the big gear. First, the whole gear is assembled on the flat ground to check the tightness of the gear joint. After assembling the big gear, it is lifted and positioned with bolts, and then fixed with connecting bolts.

After tightening, it is checked with a feeler gauge that there is no gap in the flange connection. Then, the connecting plate is evenly arranged on the inner wall of the cylinder, and the flange of the cylinder and gear flange is welded together through the connecting plate; after welding, the other part of the oil cylinder is lifted and placed with bolts, and then inserted into the whole part.

Tighten the connecting bolts evenly. After tightening the ruler, check the plug. There is no gap on the surface of flange joint.

(2) When the drum dryer is connected with the drum cooler by welding, attention should be paid to the drum body gap to meet the relevant requirements of welding technology.

At the same time, the coaxiality of the cylinder is measured with the method of heavy hammer laser electrogram or horizontal line diagram to ensure that the straight-line deviation of the cylinder center line is not more than 2 mm, and the concentricity deviation of the bracket and gear is not more than 1 mm.

Double side welding is used for the cylinder body of organic fertilizer equipment, symmetrical. After welding, the welding quality inspection shall meet the technical requirements of the drawing.

Top Sale Wet Granulation Machines in 2020

In the process of organic fertilizer manufacturing, there are many granulation equipment with different raw materials. Many fertilizer investors don’t know which granulator equipment they need to use to produce fertilizer. Here, we will explain to you the pelletizing equipment in a very widely used granulator – rotary drum granulator.

Drum granulator is a kind of pelletizing equipment widely used in the production of compound fertilizer, organic fertilizer, biological fertilizer, control release fertilizer and other fertilizers. It is suitable for low temperature cold and hot granulation, and is suitable for large-scale production of NPK fertilizer with high, medium and low concentration.

Main working mode

The rotary drum granulator adopts wet granulation, and the disc granulator is also the granulation method. By a certain amount of water or steam, the drum granulator can make the crushing material completely react after the humidity of the cylinder is adjusted. In some liquid conditions, the material particles will produce extrusion pressure and gather into the ball by the rotation of the cylinder.

Granulation principle

The rotary drum granulator produced by our factory adopts special rubber plate lining or acid resistant stainless steel lining, which has the characteristics of high ball strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, convenient operation and maintenance.
The drum granulator is filled with steam, gas ammonia or phosphoric acid or nitrogen solution, phosphoammonia slurry and heavy calcium pulp, and the chemical reaction and heating of the compound fertilizer granulation process are completed in the drum; or a small amount of compound fertilizer is added to cold process with water.

The material to be added is moved by the rotation of the cylinder, rather than the material that produces the rolling rotation. At a certain humidity and temperature, it will gather into balls to complete the production process of the ball. Go to https://www.fertilizermachinesale.com/rotary-drum-granulator/ for more details about wet drum granulation eqipment.

Granulation Equipment for Quality Fertilizer Granules Production

As a late developed but widely used granulation technology, ammonium sulfate double roller granulator has many advantages. It can improve the overall production efficiency of chemical fertilizer and reduce the operation and maintenance costs.

rotary drum fertilizer granulator

Top  8 Advantages of ammonium sulfate granulator that supplier do not tell you 

1. Compared with NPK fertilizer granulator, ammonium sulfate granulator occupies less area, but its production capacity will not be reduced due to different sizes.
2. Suitable for batch production and intermittent granulation.
3. Ammonium sulfate granulator can ensure the high quality of its products. The granulation technology is reliable, the particle size is uniform, and the strength is higher than other granulator products.
4. The double roller granulator is an economic and effective granulation method, which can save a lot of energy and time.
5. Due to the low water content and high solubility of the granular products produced by roller granulator.
6. The machine can reduce environmental pollution, reduce the cost of waste and powder packaging, and improve the transportation capacity of products.
7. The feeding device adopts frequency conversion speed regulation control, with high degree of automation, can control multiple machines, low labor intensity and long-term continuous operation.
8. The main transmission parts are made of high-quality alloy materials. Stainless steel, titanium, chromium and other surface alloys greatly improve the wear resistance, corrosion resistance, high temperature and high pressure resistance, so that the machine has a longer service life.
Ammonium sulfate roller granulator
Our company offers a wide range of machine sizes to meet all customer requirements. If your production capacity is low, you can choose small press roll granulator. If your production capacity is high, you can choose one or more roller granulators to combine in the production line. In addition, the production process of roller granulator is relatively dry, and the manufacturing process of organic fertilizer can save energy without drying treatment. More details, welcome go to https://fertilizergranulatorfactory.com/

Double Rolloer Fertilizer Granulation Plant Price

The compound fertilizer equipment of roller sand press production line needs less land and less investment
Production technology of compound fertilizer equipment
Fertilizer is indispensable for agricultural production. In the long period of crop growth, efficient and lasting fertilizer can ensure high yield of crops and improve soil fertility.

Double Rolloer Granulation Line
Double Rolloer Granulation Line

Compound fertilizer line makes all kinds of fertilizer powder into granular fertilizer, which can transform fertilizer into effective nutrient of plant after being applied to soil. Compound fertilizer equipment adopts extrusion granulation or agglomeration granulation to prolong the effect of fertilizer products and meet the nutrient requirements of plants in the whole growth period.

One time application of fertilizer equipment for compound fertilizer granulation will not burn seedlings, not only reduce the amount and frequency of fertilization, save costs, but also suitable for different types of soil and plants, can effectively prevent soil compaction.
What should be done if some fertilizer plants with small land area and limited capital want to invest in compound fertilizer equipment?

In view of this kind of small-scale fertilizer production, our plant specially designed a press granulation production line with small occupation area, which can solve the problems of occupation area and investment at one time.

Advantages of rolling pressure granulator

The roller granulator has the advantages of good stability, good sealing, low noise and convenient operation and maintenance. The granulator occupies a small area and has a wide range of raw materials. In addition, the production technology of roller granulator can save the drying and cooling system and greatly save the equipment cost.

Compound fertilizer equipment rolling granulation production line

The dry extrusion granulation process is adopted in the production line of roller press granulator, so that the fertilizer granulator production line can be dried without a dryer. The roller granulator production line not only reduces the equipment investment, but also greatly reduces the operation cost of the production line, reduces energy consumption, no pollution, no waste gas emission in the production of chemical fertilizer, environmental protection and safety. Our roller granulator production line uses bucket elevator to save space and reduce site occupancy, which is very economical and practical.

Granulator for Organic Materials Processing

With the diversification of raw materials, organic fertilizer manufacturers continue to develop new granulation equipment. In the production of common organic fertilizer, there is a kind of stirring tooth fertilizer granulator, which has high production efficiency and good product quality.

Rotary Drum NPK Fertilizer Granulation Line

In the aspect of organic-inorganic compound fertilizer, there is a new NPK fertilizer granulator, which is improved on the basis of stirring gear granulator to solve the problem of material adhering to the wall and producing beautiful particles.

Performance of new NPK fertilizer granulator

(1) With the development of agriculture, the improvement of technology and the diversification of demand, the new NPK fertilizer granulator is an organic fertilizer granulator. The wet granulator of organic fertilizer can realize the selection of materials. As long as the organic matter is effectively fermented, it can be granulated by a new granulator, thus breaking the limitations and obstacles of the traditional process.

Detailed info about npk granulators, welcome to https://www.wastetofertilizer.com/npk-granulation-plant/

(2) The compressive strength of NPK granulator is higher than that of disc granulator and rotary drum granulator. No need to stop raw material processing, grinding and drilling before granulation can directly realize batch processing and direct granulation. Granulation equipment is suitable for livestock manure, cereal straw, mushroom residue, sawdust, soy sauce residue and other organic fermentation products.

(3) This kind of roller granulator not only saves a small amount of electric power investment, but also improves the production efficiency of organic fertilizer.

NPK fertilizer granulator

The diversification of raw materials promotes the diversification of organic fertilizer granulation equipment. Only by choosing the organic fertilizer manufacturing machine suitable for their own materials, can the efficiency of organic fertilizer equipment be brought into full play.

Roller Granulation Machine Components Configurations

Roller granulator manufacturer supplies twin roll die for extrusion granulation. We are a chemical fertilizer machinery manufacturer.

For a long time, we have been committed to the development and research of organic fertilizer manufacturing technology and equipment. We are specialized in the research and design of new technology, new technology and new equipment of fertilizer production and technical consulting service.

Main products: double roll mold production, double roll granulator, rotary drum granulator, organic fertilizer equipment, BB fertilizer equipment, compound fertilizer equipment, dryer, cooler, quantitative packaging scale, conveyor, etc.

Our twin roll extruder has many years of manufacturing experience and is made of high quality corrosion and wear resistant materials. The machine has the advantages of beautiful appearance, simple operation, low energy consumption and long service life. In addition, without drying process, it has high granulation strength and granulation rate at room temperature.

The double roller granulator has the advantages of convenient maintenance, small construction area, good economic benefit, small investment and stable performance. It can be used in compound fertilizer, medicine, chemical industry, feed, coal, metallurgy and other industries.

Roller granulator manufacturer provides twin roll die for extrusion granulation
China’s pelletizing industry has entered a rapid development track, the market scale is gradually expanding, and the global market share is growing. SX chemical fertilizer equipment company introduces the latest science and technology and advocates intelligent management technology.

At present, with mature granulation technology experience, we have basically completed the upgrading transformation. The twin roll extruder is the best witness.

Combining intelligence with Chinese market, combining equipment with granulation technology, realizing intelligent management and granulation production of fertilizer industry in the future. Contribute to agricultural development. Today and in the future of intelligent development, we have taken the lead in taking a step of our own. Detailed info on the double rolloer fertilizer granulation technology, welcome go to https://fertilizergranulatorfactory.com/double-roller-granulator/

Top 4 NPK Roller granulator Details Supplier Never Tell You

Roller granulator is used for powder granulation, and has great development in NPK fertilizer granulation. Ammonium sulfate, ammonium chloride, ammonium phosphate, ammonium carbonate, ammonium chloride, ammonium sulfate, calcium, magnesium, phosphorus, urea and other chemical materials can be used as raw materials for press production. Roller granulator is usually equipped in NPK fertilizer production line. It can complete the granulation of NPK fertilizer.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Roller granulator is suitable for NPK fertilizer granulation. The main reason is that its granulation method and process determine that it can adapt to the characteristics of NPK raw materials. Therefore, the production line of press roll granulated fertilizer has good product effect and high production efficiency. From the structure point of view, the roller granulator is mainly composed of four parts.

(1) Roller granulator conveyor. In order to ensure the feeding continuity of granulator extrusion granulation system, the equipment is equipped with conveying device.

(2) Forced screw feeding device. The forced feeding device is easy to control the feeding speed of NPK fertilizer, increase bite angle and increase yield. In addition, in the forced feeding device, some materials can be pre gasified and compacted to improve product quality.

(3) Extrusion roller of roller granulator. A pair of rollers rotating in the opposite direction are coupled by a double shaft output reducer and a drum gear, which can effectively protect the roller and main bearing from damage and improve the transmission efficiency.

(4) Granulator. The crushing chamber is composed of a crushing box and a crushing chamber

How to use belt conveyor safely

Operation specification for belt conveyor in organic fertilizer plant
Belt conveyor is mainly composed of frame, conveyor belt, idler, drum, tensioning device, transmission device and other components. It is widely used in coal mine, cement, grain and other industries. When the compound fertilizer plant produces fertilizer, the material is transported by belt conveyor.

The belt conveyor can form the material conveying process from the feeding point to the final unloading point. It can transport not only bulk materials, but also finished products.

It can also meet the technical requirements of various production processes. In the organic fertilizer production line, the belt conveyor can form the material transportation process from the feeding point to the final unloading point.

As a manufacturer of organic fertilizer machinery, in addition to belt conveyor, we also provide a variety of related fertilizer plant equipment, such as granulator, crusher.

Application specification of belt conveyor in organic fertilizer production

When the belt conveyor works in the fertilizer production line, pay attention to these operation specifications to avoid machine failure and accident.
1. Belt conveyor has fixed type and mobile type. Fixed conveyor should be installed in fixed position. Before the mobile conveyor is running, the wheels should be braked to avoid moving during operation. When more than one conveyor is working, there should be appropriate space between the conveyors.
2. Before starting the conveyor, the belt tightness should be adjusted. The transmission parts such as bearings, gears and chains should be in good condition. The supporting rollers and protection devices should be complete. The electrical protection should be well connected to zero or grounding. The width of the conveyor belt should be consistent with the width of the drum.
3. When the belt conveyor is started, it should run without load first, and then it can run normally before feeding. Do not start after feeding. When multiple conveyors are in continuous operation, they shall be started in sequence from the unloading end and shall not be loaded until all conveyors are in normal operation. When feeding, the material should be evenly loaded in the center of the conveyor belt, and the height should be reduced as much as possible to reduce the impact of blanking on the conveyor belt and idler.
4. During the operation of the conveyor, the belt deviation should be stopped and adjusted to avoid wear edge and increase load. No pedestrians are allowed when the conveyor is running, and cleaning or overhaul operation is prohibited when the conveyor is running. Do not pull the belt by hand when it slides. When conveying large materials by belt conveyor, protective devices such as material plate or fence should be installed on both sides of the conveyor belt.
5. During parking, the unloading height of belt conveyor should be adjusted. After adjustment, tighten the connecting nut and insert the safety pin. The motor of the conveyor must be well insulated, the mobile transmission cable shall not be pulled or dragged, and the motor shall be grounded.
6. When the conveyor needs to stop during transportation, it must stop feeding and stop until the material on the conveyor belt. After the operation is completed, the power supply shall be disconnected, the material on the conveyor shall be removed, and the motor shall be covered. Protective cover.

fertilizer equipment for tomato waste recycling

The application of chemical fertilizer in agricultural production can improve the yield of crops, but it will lead to soil compaction, the quality of agricultural products decline, and the nitrate content in fruits and vegetables is too high. Bio organic fertilizers are increasingly used in agricultural production. Organic and inorganic fertilizer production line can combine organic matter with inorganic fertilizer to make fertilizer suitable for tomato development.

Production of special tomato organic fertilizer by organic and inorganic fertilizer production line

In the production line of organic and inorganic fertilizer, organic matter and inorganic fertilizer are mixed in proportion to prepare fertilizer. According to the formula of the two kinds of fertilizers, the automatic batching system mixes raw materials in strict accordance with the parameters, so that the raw materials are suitable for the growth of tomato. The automatic batch processing system can set the mixed organic fertilizer and inorganic fertilizer according to 3:7.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

The mixed uniform particles are gathered and granulated by the organic fertilizer granulator. The granular organic fertilizer maintained good fertilizer characteristics. Organic fertilizer granulator is suitable for mixing and granulating various materials. The particles made by machine have high strength and are not easy to break. After a series of treatments, such as drying and screening, fertilizer granules are the special organic fertilizer for tomatoes.

Advantages of organic and inorganic fertilizer production line products
1. The combination of bio organic fertilizer and inorganic fertilizer can promote tomato growth, root nutrient absorption and nutrient utilization efficiency. When applying bio organic fertilizer alone, the nutrient content of the fertilizer used is lower than that of the inorganic fertilizer, which has a certain impact on the yield.
2. The application of bio organic fertilizer can improve the quality and taste of tomato, reduce the content of nitrate, increase the content of vitamin C and reduce the sugar content.
3. The application of bio organic fertilizer in tomato production can reduce the occurrence of mosaic virus disease and the effect of the disease on Yield and quality. Detailed info on organic fertilizer production machines, welcome to https://organicfertilizerproductionline.com/

How does the rotary drum granulator make fertilizer granules?

Rotary Drum Granulation Process

NPK compound fertilizer has comprehensive nutrients, high content, and contains two or two multi nutrients. It can provide various nutrients needed by crops in a relatively balanced way for a long time, so as to improve the effect of fertilization. The common granulating technology of NPK fertilizer includes high tower granulation, drum making and spray granulation. This paper introduces the method of using roller granulator in NPK fertilizer production.

NPK fertilizer production rotary drum granulator

Rotary drum granulator is a special granulator for NPK fertilizer production. It is suitable for granulation of compound fertilizer with various concentrations. Rotary drum granulator has the advantages of large production capacity, simple operation and low production cost. NPK fertilizer production process mainly includes batch processing, drum granulation, drying and cooling, coating and packaging. More details in rotary drum granulators, welcome go to https://fertilizergranulatorfactory.com/rotary-drum-granulator/

NPK fertilizer production with rotary drum granulator

The solid raw material is fed into the automatic weighing batching system, and the conveyor belt is fed into the corresponding raw material hopper. Each hopper of automatic weighing batching system is equipped with weighing belt with variable speed separator, which can accurately measure raw materials entering NPK fertiliser production process. All raw materials and recycled raw materials are sent to the rotary drum granulator through the raw material collector conveyor.

The return material is discharged directly from the weighing belt to the granulator in a certain proportion.

The granular materials enter into the drum dryer through the conveyor, and the particles contact with the concurrent hot air flow to evaporate the water of the particles and the fertilizer moisture to meet the product storage requirements. The drum dryer heats the air through a hot air oven.

The material from the drum dryer is sent to the cooler, which quickly reduces the particles to a temperature suitable for storage and bagging. The fertilizer granules are dried and cooled and sent to the drum filter for screening.

The sieving granules are coated by the fertilizer coating machine and finally packed into the hopper.

How does organic fertilizer machine in environment protection?

In order to avoid chemical fertilizer pollution, organic fertilizer manufacturing machine is essential

Traditional chemical fertilizer industry is a typical occupation with high energy consumption and high pollution. It uses coal, oil and natural gas as raw materials, and consumes a lot of water and electricity in the production process. It is worrying that chemical fertilizer not only consumes a lot of non renewable resources, but also causes agricultural pollution and reduces crop quality.

Organic fertilizer manufacturing machine alleviates the problem of chemical fertilizer pollution. Want to know how does organic fertilizer machines work in enviroment, welcome to https://manuretofertilizer.com/

Organic fertilizer industry has been developing for many years, but it still needs some time to promote. In order to popularize organic fertilizer, we should first popularize organic fertilizer manufacturing machine.

Windrow Turners for Organic Manure Waste Recycling

Due to excessive chemical fertilizer, agriculture is becoming an important part of ecological environment pollution. Water, soil and atmosphere are no longer burdened by chemical fertilizers. Many water pollution incidents in some countries and regions have exposed chemical fertilizers.

Machines for organic fertilizer production, go to https://fertilizerequipmentmanufacturer.com/

According to a survey conducted by the Chinese Academy of Agricultural Sciences, the amount of nitrogen fertilizer applied in China far exceeds the demand for grain crops, and the average application rate of nitrogen fertilizer in many areas exceeds the world recognized upper limit of 225 kg / ha.
Excessive and improper use of fertilizers causes waste of electricity and resources. Want to know how does different types of organic waste become into fertilizer, go here for more info.

In addition to the ecological environment pollution, the rate of return on fertilizer investment has also decreased by 50% to 60% within 30 years, resulting in the decline of agricultural products quality, the increase of food safety problems and the aggravation of agricultural pollution. Cumulative effect.
Even if the high-quality compound fertilizer processed by chemical fertilizer production line can not completely solve the soil problem. Therefore, the promotion of organic fertilizer manufacturing machine has a great impact on the food production in the world.

The application of biological fertilizer and organic fertilizer is helpful to change the thinking mode and sowing mode of agriculture. High quality fertilizer processed by roller granulator can greatly improve production efficiency. Organic agriculture is a way of sustainable development. Guide for installation and commissioning of organic fertilizer double roller granulator

Drum Granulator Equipment Maintenance Tips

SX plant chemical fertilizer equipment drum granulator solves the problem of wall adhesion. The technology of steam granulation with fat drum has more flexibility of output. The rotary drum granulator is cylindrical with good heat preservation effect.

Drum Granulator Equipment from SX

Steam is used to increase the temperature of the material in the granulation process to meet the liquid phase required for granulation, thus greatly reducing the water content of the material in the granulation process, reducing the load of the dryer and increasing the output of the whole machine.

Dry granulation is adopted in double roll granulator, while wet granulation is the main working mode of drum granulator. After the basic fertilizer is humidified with a certain amount of water, steam, ammonia, phosphoric acid or nitrogen solution in the cylinder, the compound fertilizer granulation process of chemical reaction and heating is added, or the cold granulation process of compound fertilizer with a small amount of water is added.

Under the condition of temperature and humidity, the material particles are squeezed and gathered into the ball by the rotary motion of the cylinder.

Improvement of drum granulator

Drum granulator has a wide range of adaptability to raw material production. It can be used in combination with low solubility and high solubility materials, as well as with some organic substances, media and trace elements.

In the process of organic fertilizer manufacturing, the wall sticking problem of roller granulator is serious, which directly affects the movement of materials, the formation rate of balls and the roundness of particles. In order to solve this problem, we developed a high lining on the inner wall of the granulator.

The movable inner lining of molecular material solves the problem of wall adhesion and has the function of anti-corrosion and heat preservation.
Drum granulator is suitable for nitrogen, phosphorus, potassium and other nutrients, with flexible nutrient distribution ratio.

It can process high nitrogen compound fertilizer, all kinds of special fertilizer, organic and inorganic compound fertilizer, containing more than 20% nitrogen element. More detials in drum granulation machine, welcome go to https://www.wastetofertilizer.com/rotary-drum-granulator/

Bio Fertilizer Pellet Machine Working Principle

Our company has developed and produced a special granulation machine for the production of high-efficiency biological fertilizer agent. It has a variety of specifications, and can also develop and produce other specifications of internal and external rotary gear granulator according to user requirements.

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The shell of granulator is made of thickened seamless steel pipe, which is durable and never deformed. Combined with a solid foundation design, it makes it run more smoothly.

Fertilizer granulator is widely used in organic and inorganic fertilizer granulation. Because of its high granulation rate, smooth operation, durable equipment and long service life, it is selected as the ideal product by the majority of users.

Production principle of granular bio fertilizer

Fertilizer granulator makes use of the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, extrude, collide, compact and polish the fine powder in the machine, so as to achieve the purpose of granulation.

The shape of the particle is spherical, and its sphericity is very good. The particle diameter can be adjusted by the amount of mixed material and the spindle speed. Generally, the lower the mixing amount, the higher the speed and the smaller the particles.

Granulation machine for biological fertilizer production

Application scope: This machine is especially suitable for granulation of light powder materials. It has good granulation effect for biological fertilizer and organic-inorganic compound fertilizer. The higher the basic particles of fine powder materials are, the higher the sphericity of particles is, and the better the quality of particles is. It is usually required that the particle size of the material should be less than 50 grids before granulation.

Typical application materials: chicken manure, sheep manure, cow manure, kaolin, carbon black, clay, nitrogen, phosphorus, potassium and other organic-inorganic compound fertilizers.

Based on the technology of mixing gear granulator and drum granulator, our company has developed this kind of high efficiency fertilizer granulator. It can produce spherical particles with low moisture content, convenient drying, high molding rate, good grain strength and beautiful appearance. It is an ideal granulator for the production of biological fertilizer, organic-inorganic fertilizer and organic-inorganic compound fertilizer.

NPK Fertilizer Machine Operation Tips

Without changing the compound fertilizer equipment, some small production technologies can improve the NPK fertilizer production efficiency. Fertilizer manufacturers will teach you some skills:

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

1. Unified production. In the production of compound fertilizer, not only the feed rate is uniform, but also the feed composition is uniform. Although it can not be achieved in practice, it should be as close as possible. In this way, the output of NPK fertilizer production equipment can be maximized.

2. Reduce the starting number of the whole production line. The mechanical equipment needs to be idle for a period of time each time when it is started, and there will be no output value at this time.

3. Daily maintenance can reduce the failure of compound fertilizer equipment, save maintenance time, improve the utilization rate of equipment, and directly increase the output value.

These three points can not only increase the output of compound fertilizer equipment, but also prolong the service life of the equipment.

NPK fertilizer production equipment

Pay attention to the following aspects when running NPK fertilizer production equipment

1. The range of nitrogen content regulation is wide, and the nitrogen content can reach more than 30%. It can produce ternary compound fertilizer, unit fertilizer (such as grain nitrogen fertilizer) and binary compound fertilizer.

2. NPK compound fertilizer did not aggregate. After drying, the moisture content of the product should be small, the packaging temperature of the product should be lower than 40 ° C, the particle strength of the product should be greater than 25N, the appearance of the product is smooth and round, and the particles are uniform. After the product is treated with a simple anti chuck coating, the product can be free of card for half a year.

3. NPK fertilizer production equipment system has great flexibility and adaptability.

4. The product variety is convenient to switch. NPK fertilizer production line is suitable for the production of various types of compound fertilizer products. It can produce urea and chlorine groups, as well as sulfur and nitro types.

5. The rotary drum granulator is not blocked and blocked, which can realize long-term continuous and stable operation.

6. NPK compound fertilizer production process can expand the variety of raw materials, wet ammonium chloride, wet potassium chloride, calcium, calcium magnesium phosphate, calcium hydrogen phosphate and other low-cost raw materials can be widely used.

7. The process flow is simple, the maintenance and operation and production management are convenient, and the production environment is good. The standard discharge and clean and civilized production are realized.

8. The investment and operation of NPK fertilizer production process are relatively economical. Compared with the same type of products, the equipment investment is reduced and the production energy consumption is reduced.

Rotary drum granulator operation method

Rotary drum granulator is a kind of molding machine which can make the material form a specific shape. It is one of the key equipment in the process of chemical fertilizer manufacturing. It is suitable for granulation of various raw materials and large-scale production of various compound fertilizers.

Rotary drum granulator
Rotary drum granulator

Its main working mode is wet making. The basic fertilizer is fully reacted in the oil cylinder after humidification by a certain amount of water or steam. Under certain liquid conditions, with the help of cylinder rotation, the extrusion force between particles is generated and gathered into the sphere.

Rotary drum granulator for fertilizer manufacturing process

Operation method of drum granulator

Steam, gas ammonia or phosphoric acid or nitrogen solution, phosphorus ammonia slurry and heavy calcium slurry are introduced into the drum. The chemical reaction and heating of the material are completed in the drum, and the granulation process of the compound fertilizer is completed. Or a small amount of water can be added to the drum granulator to complete the cold granulation process of the compound fertilizer. The material is rotated by the cylinder in the cylinder, and sticks to the ball under certain humidity and temperature to complete the manufacturing process of the ball.

Function of rotary drum granulator

1. The drum is made of ultra-high polymer material lining or acid resistant stainless steel lining, which realizes the automatic separation of adhesive materials, eliminates the traditional device, avoids the adhesion of materials and reduces the labor intensity of workers.
2. Steam heating is introduced into the roller granulator to improve the temperature of the material, reduce the moisture content of the material after granulation, and improve the drying efficiency of the fertilizer production process.
3. The granulation rate of granulator is 70%. Fertilizer manufacturing process has a small amount of return material, which can be re pelletized with small particle volume.
4. The rotary drum granulator has good appearance quality, corrosion resistance, wear resistance, long service life and convenient operation.

Compound fertilizer equipment manufacturers selection

China Chemical Fertilizer Machinery Factory – SX has been committed to developing complete NPK compound fertilizer granulation production equipment for a long time, specializing in chemical fertilizer production technology, new technology, new equipment research and technical services.

We provide customers with the overall design and technical guidance of NPK fertilizer production process, with an annual output of 10000-30000 tons. We also provide complete sets of equipment and one-stop commissioning and production services.

Our company NPK fertilizer production equipment main products: rotary drum granulator, double roller granulator, disc granulator, drum dryer, mixer, screening machine, conveyor and other complete production equipment.

Operation characteristics of NPK fertilizer production equipment

1. The adjustment range of nitrogen content is wide. The content of nitrogen is more than 30%. It can not only produce ternary compound fertilizer (such as 30:5:5), but also single fertilizer (such as grain nitrogen 25:0:0) and binary compound fertilizer (such as 30:0:5).
2. Compound fertilizer products do not gather. The moisture content of the product is less than 1.5%, and the packaging temperature of the product is lower than 40 ℃. The product has high particle strength and smooth roundness appearance. After simple anti coking coating treatment, the product can achieve no card for half a year.
3. The production system of compound fertilizer is flexible and suitable for raw materials.
4. NPK compound fertilizer production process can produce multi variety / multi type compound fertilizer products, urea type, chlorine based type and nitrogen based type.
5. The chemical fertilizer production equipment is not blocked, which can realize long-term continuous and stable operation.
Our equipment has expanded the range of raw materials. Low cost raw materials, such as wet ammonium chloride, wet potassium chloride, calcium, magnesium phosphate and calcium hydrogen phosphate, can be widely used.
7. NPK fertilizer production process is simple, maintenance operation and production management is convenient, production environment is good, can meet the standard discharge and clean production.
8. Investment and operation are the most economical. Compared with the same type, the equipment investment is less, the energy consumption is low, and the production cost is low.

Disc Granulator for Organic Fertilizer Production

The disc granulator has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment and long service life. It is an ideal equipment for granulation of organic fertilizer and compound fertilizer. Disc granulator plays an important role in organic fertilizer production equipment.

Pan granulator

The motor of the equipment is driven by flexible belt, which can start smoothly, reduce impact and improve the service life of the equipment. The bottom of the pelletizing plate is reinforced by several radiating steel plates which are durable and never deform. The pan type fertilizer granulator has a thicker, heavier and stronger base design. It does not need anchor bolts to fix and operate stably.

Attention should be paid to the following points when the pan type fertilizer granulator is running

1. Before starting, the temperature should rise for about 40 or 50 minutes. The temperature can be raised to the motor V-belt can be pulled freely by hand, and the motor can be pulled continuously for eight to ten times according to the normal working direction. Then continue to warm up for about 10 minutes, then turn on, but continue to warm up, because normal production needs to continue to replenish heat.
2. When the granulator works normally, the temperature of the granulator should be stable, and the temperature should not be too high or too low. Near the vents, the temperature should be maintained at about 200 degrees Celsius until the nose is reached.
3. When the pan granulator is running, the organic fertilizer should be fed evenly. The processing speed of the equipment should match the feeding speed properly. Otherwise, it will affect the quality and yield of particles.
4. When the fertilizer manufacturing process stops working, the main engine should completely cut off the power supply. The nose with wrench must be removed. Preheat separately before next use.
The pan type fertilizer granulator is not suitable for organic fertilizer with high crude fiber content. Because this pan granulator mainly through the formation of centrifugal force, and then rely on the moisture of the material adhere to each other to form spherical particles. There is no external force factor in the granulation process. The inherent characteristics of coarse fiber materials are high optical density, poor adhesion and difficult molding. Therefore, the pressure of the forming ball is very high only by centrifugal rotation rolling.

How to use double roller granulator?

After long-term use, the surface of the roll surface will be worn or damaged due to the high pressure of the roller skin and the corrosion of the material. After the surface of the roller is worn, the semi-circular spherical pit gradually becomes shallow and flat.

Double Roller Granulator
Double Roller Granulator

The distance between the two rolls will be far away, the compaction effect will be poor, the material can not form effective extrusion, the produced material strip is more, the particles are less, the density is not enough, the quality is poor, the effective particles can not be formed, and the output of finished products will be reduced.

At the same time, the amount of feed back in NPK fertilizer production is increased. Because the processing capacity of the specific type of roller granulator per unit time is limited, the load of the press equipment increases and the equipment wear is accelerated.

Therefore, if the service life of the equipment is long, it is necessary to check the drum state regularly. Especially when it is not used for a long time, the rolling surface must be cleaned and the waste oil brush shall be brush to prevent rust on the surface.

Through the careful maintenance of the above methods, the roller skin is always in good working condition, and the equipment will not be scrapped due to excessive wear, so as to ensure the stable and efficient operation of the double roller sand granulator.

At present, the ball sleeve on the roller skin of double roller granulator is flat ball shape, but in the actual NPK fertilizer production, the shape and size of the ball sleeve can be processed into various shapes according to the needs of users, and the range is wide.

The shape and socket of the ball of the pelletizer’s skin curling are selected from the pillow shape, hemispherical shape, rod shape, pill shape, walnut shape, flat ball and square bar.

Double Roller Extrusion Granulator Maintenance Tips

The extrusion force of double roller press granulator is an important parameter for the safe and stable operation of granulator. The pressure of double roller granulator directly affects the extrusion effect and quality of fertilizer granulation process.

Double Roller Granulator
Double Roller Granulator

Therefore, the pressure regulation of roller granulator is an important control parameter in the roller granulation process. Proper pressure can increase the output of fertilizer granulation, reduce energy consumption and prolong the service life of granulator.

Double roll granulator

The granulation mode of roller granulator is different from that of drum granulator. If the pressure of roller granulator is too small, the gap between fertilizer particles will be more, which can not meet the pressure required for material extrusion, and will not form dense filter cake, which will affect the effect.

If the pressure is too high, it is easy to cause “re polymerization” phenomenon between the material particles, which makes the filter cake difficult to disperse and classify, and will aggravate the wear and damage of roller surface and bearing.

According to the working current of the main motor, the particle size of the material, grindability and the looseness of the filter cake, we choose the appropriate pressure to adjust the pressure of the roller granulator. The higher the current of roller extrusion granulation equipment is, the more work is completed and the higher granulation capacity of fertilizer is.

When the particle size of the material is large and the readability is poor, the high pressure can be properly controlled. When the pressure increases, regardless of whether the observed current increases, otherwise, the extrusion pressure of the system has reached the upper limit and the pressure is invalid, so it should be adjusted to the original set pressure.

In the granulation process of organic fertilizer granulator, it is necessary to check the hydraulic system, side baffle and roll gap of roller granulator when adjusting the pressure of granulator, and pay attention to whether the control parameters are within the design range. Range. Only by properly adjusting the pressure of the roller granulator can the desired effect be achieved and the fertilizer production efficiency in the process of fertilizer granulation can be improved.

Organic fertilizer manufacturing equipment configurations

The basic technology of organic fertilizer equipment is manure dehydration, fermentation, crushing, mixing, drying and packaging. After some basic treatment, the processing of powdery organic fertilizer was completed.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Compared with simple powder organic fertilizer manufacturing process, granular organic fertilizer needs further processing. The raw materials of mixed organic fertilizer need granulation, drying and cooling. When the organic fertilizer particles cool, they can be packaged for storage or sale. With the chemical fertilizer machine manufacturers to introduce the composition of organic fertilizer process equipment.

Configuration requirements of granular organic fertilizer manufacturing process equipment

1. Fermentation system: the fermentation system is composed of feed conveyor, biological deodorizer, mixer, conveyor and electric automatic control system.
2. Drying system: the main equipment includes belt conveyor, drum dryer, cooler, induction drawing machine, hot furnace, etc.
3. Deodorization and dust removal system: sedimentation chamber, dust removal room, etc
4. Crushing system: semi wet material crusher, chain crusher.
5. Batch processing system: electronic batch processing system, 6-8 kinds of raw materials can be configured at one time. The batching system consists of feeder and LP chain crusher.
6. Mixing system: horizontal mixer or disc mixer is optional.
7. Organic fertilizer granulation system: granulation equipment is required. New type organic fertilizer granulator, combined organic fertilizer granulator, roller extrusion granulator and pan granulator can be selected.
8. Drying system: the organic fertilizer drying system is composed of drum dryer and drum cooler.
9. Screening and coating system: the drum screen machine is mainly used. The organic fertilizer manufacturing process can set up a primary screen machine and a secondary screen prototype, so that the production line has higher output and better particles. After screening, the granules can be coated to protect the nutrients of the granules.
10. Finished product packaging system: including electronic quantitative packaging scale, silo, automatic sewing machine.

Compost Turners for Organic Fertilizer Production

Organic fertilizer production line includes fermentation process, crushing process, mixing process, granulation process, drying and cooling process, screening process, coating process and packaging process. Organic fertilizer production equipment includes raw material composting and fermentation equipment, composting turning machine, drum screen machine, fertilizer granulator, cooling machine, etc., among which the fermentation and composting tip machine plays an important role in the whole process.

There are two types of steering gear: the trough composting steering gear and the windmill steering gear. The following will focus on how to select this type of machine for a fertilizer plant.

1. Equipment investment cost: the main power of tank type composting vehicle is electric starting, and the cost is relatively low; the power mode of crawler type composting vehicle is diesel engine, so the cost is relatively high.
2. Factory site: due to site limitation, a fermentation tank must be built for the trough type steering gear, which can only move on the fermentation tank; the wind direction steering gear is not limited by the site and can be freely rotated by 180 ° and can be opened when in use. .

Air duct turntable of tank composting truck

3. Processing capacity: the trough type steering gear can be used for a machine with multiple slots, and can also be equipped with a hydraulic lifting system with large processing capacity; the walking speed of windmill composting truck is slow, the stack body is low, and the processing capacity is relatively small. Decomposition fertilizer can be further processed by NPK fertilizer granulator to produce special compound fertilizer.compost-tank/
4. Cleanliness: the trough type composter has fermentation tank, which can prevent the feces from splashing everywhere, which is relatively clean; the windmill composter only has baffles on both sides to prevent splashing during stacking, so the environmental protection level is not as high as that of trough stacker.

Pan granulator operation tips

Pan granulator is a kind of fertilizer granulator, which is widely used in industry to produce organic fertilizer, compound fertilizer and organic-inorganic compound fertilizer. How to operate the pan granulator to produce organic fertilizer and improve the overall efficiency of the organic fertilizer production line?

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Factors affecting the production of Pan fertilizer granulator

When the disc is rolled off, the particles will gradually grow. The faster the material rolls in the disk per unit time, the faster the particles grow. In other words, the working efficiency of the granulator is directly proportional to the speed of the granulator. Because the basic powder fertilizer rises with the rotation of the disc, has a certain slope, and rolls down under the action of gravity. At the same time, it is thrown to the edge of the disk by centrifugal force. These powders collide and fuse with each other and are bonded together by the surface tension of the liquid phase.

On the one hand, the speed of the pan granulator will affect the adhesion and granulation process. If the powder fertilizer is too fast, it can be formed before it is thrown out of the disk; if it is too slow, it will take too long for the powder to form a ball, so that the diameter of the particle overflows out of the disk, which is larger than the standard requirement; On the other hand, with the increase of the disk tilt, if the disk rotation speed is too slow, the material will accumulate in the lower part of the disk, and can not drop and repeatedly roll up and down, which will also affect the forming rate of the ball.

Pan fertilizer granulator

With the increase of the rotating speed of the pelletizing plate, the centrifugal force will increase, which will make the particles adhere to the edge of the disc and prevent the particles from rolling downward. There will be funnel-shaped vortex on the plate. In order to maintain the effective utilization area of the disk surface, the tilt angle of the disk must be increased when the rotation speed is increased.

With the increase of the disc angle, the final rolling speed of the particles will also increase accordingly. Therefore, the angle of the disc should be kept at a limited value to prevent material rolling and granulation damage. The rotation speed of the disc is also the main factor affecting the production of organic fertilizer.

In the production, it is necessary to adjust the pan granulator according to the actual situation, give full play to the role of the granulator, and improve the overall production capacity of the organic fertilizer production equipment.

Pan granulator for compound fertilizer granulation

The disc granulator is one of the important equipment for compound fertilizer production, and its main working part is the swashplate. It is based on the principle that powder materials are aggregated into particles, so that the powder materials and the wet surface continuously roll or turn over in the disc granulator equipment. In addition, mechanical extrusion promotes these powder materials to gradually form particles. The output of NPK fertilizer production line can be increased and the product cost can be greatly reduced by reasonably selecting the granulator parameters.

Technology of NPK fertilizer production line

The general process of compound fertilizer production with disc granulator is batch, granulation, drying, cooling, screening and packaging. Clothing machine, drum dryer and cooler are the main equipment. The pelletizing rate of CD is usually 30% – 40%. The material transportation between dryer and cooler is connected by belt conveyor. The pan granulator is suitable for NPK fertilizer production line with an annual output of less than 50000 tons.

NPK fertilizer production line

All basic fertilizers are measured in proportion to the formula requirements. After mixing evenly, they are transported to the pan granulator by belt conveyor. After granulation, they enter the dryer. After drying, cooling and screening, the large particles are crushed and returned to the batch process together with the powder. Qualified particles enter the surface treatment process and are then measured and packaged after coating or powder. The gas and dust generated in the drying process can meet the emission standard through the induction draft fan and dust collection equipment, and the recycled materials can be returned to the batch process.

As mentioned above, the pan type fertilizer granulator plays an important role in the production process. Selecting equipment with quality assurance will help to increase production and efficiency. SX fertilizer processing equipment, from equipment selection production to production, from production to transportation, strive for customer satisfaction. Welcome to consult, we design fertilizer manufacturing process according to your situation.

Double Roller Granulation Equipment Installation Guides

Installation and commissioning of double roll granulator for compound fertilizer
Double roller granulator is a new type of fertilizer granulator in compound fertilizer production industry, also known as dry powder granulator or dry extrusion granulator. So, how to install and commission the new compound fertilizer dry roller granulator? Let’s get to know.

Double roller extrusion pelletizer for making granular compound fertilizer

1. Installation of double roller sand press:

After the newly purchased NPK dry roll granulator arrives at the plant, the granulator is taken as the main machine according to the number of units and installed with the flow chart of NPK fertilizer production line to understand the elevation and horizontal position. The machine frame has corner holes, which can be installed on concrete.

2. Commissioning of double roller sand press:

(1) axial positioning: double roller extruder is adjusted during installation. In general, this adjustment is unlikely. The sleeve of the two sides of the driven shaft is adjusted when the roller is pushed to the opposite side.

(2) Roll gap adjustment: in the production of double roller granulator, it is sometimes necessary to increase the output or increase the bite angle. At this point, the distance between the two rollers can be increased.

The distance can be increased, and the steps are as follows: stop, remove the upper frame of the two bearing shells, adjust the adjusting plate between the two bearing shells to the required thickness, the roller should not collide between the two rollers, and the minimum value should be kept between 0.3-1 mm.

(3) Alignment adjustment of ball sleeve: the ball sleeve of double roll granulator is composed of dimples on the main rolling surface, which has axial and circumferential alignment problems;

(4) Axial positioning steps: screw out the six connecting bolts and adjusting sleeve of the driven gear to slightly separate the adjusting sleeve and the driven gear. Since the adjustment of spherical socket is considered in the design, the bolt can be adjusted regardless of the amount of misalignment.

As the ball cylinder is too small, the carton board is used to place the ball cylinder between the two rollers during the adjustment process. After scrolling, you can see whether the adjustment has achieved the goal. After alignment, you can tighten the 8 connecting bolts.

How to use disc granulator?

The pan fertilizer granulator produced by our company has the advantages of simple operation, high safety and efficiency, strong adaptability and high granulation rate, which is highly praised by many users. Pan granulator is widely used in chemical fertilizer, compound fertilizer, mining, food, chemical industry and other industries. Today, the pelletizing process and production technology of chemical fertilizer industry are briefly introduced.

Due to its simple granulation process, short process, simple structure, small investment and convenient operation of NPK fertilizer production line, the pan granulator is favored by the majority of small and medium-sized enterprises.

The production process of NPK fertilizer is as follows:

1. Transport the treated fertilizer directly to the raw material box.

2. The material is delivered to the disc leveler and evenly added to the pan of the pan fertilizer granulator.

3. Spray the appropriate equivalent water evenly on the plate material through the distributor of the disc granulator to make the material atomized to fill the required liquid volume of football shape.

4. The rotating disc produces friction force on the material, and then makes the material move around the disc through centrifugal action, friction and extrusion with each other, and gradually become a ball.

Production line of Pan fertilizer granulator

5. Due to the difference of particle mass, gravity and centrifugal effect are also different. When the gravity and centrifugal effects increase enough to overcome the friction between the particles, they are thrown out of the disk, and the smaller particles remain in the disk to collect the fine particles to form a qualified sphere.

6. The formed particles are sent to the dryer for heat exchange with the heat of the hot blast furnace. It is sent to the particles separated by thermal screening, and the fine particles are directly returned to the disc homogenizer and continue to participate in the attachment of the particles into the ball as a core.

The whole NPK fertilizer production line is a cycle controllable process, which greatly reduces the waste of materials and improves the production efficiency of fertilizer granulator. Our company provides all kinds of fertilizer granulator, other fertilizer granulation production process is similar to this project.

Disc Granulator for Different Types of Organic Fertilizer Production

The main significance of choosing disc granulator to produce organic fertilizer
As a granulator widely used in fertilizer industry, disc granulator plays an important role in organic fertilizer production equipment. As a fertilizer granulator and other chemical fertilizer plants accepted, it has many advantages.

Main significance of organic fertilizer production by pan granulator

1. The pelletizing shape of disc granulator is round, and it has strong adaptability. It is a classic and durable fertilizer granulator. The ball rate is very high, which can reach 70% ~ 94%.

2. Pan pellet making machine is used for granulation of organic fertilizer, inorganic fertilizer, fresh chicken, pig, cow manure and sludge.

3. Fertilizer granulator not only provides high economic benefits for enterprises, but also makes great contribution to the environmental protection project of human beings.

Production technology of organic fertilizer with disc granulator

1. Transport the processed materials directly to the silo or mixer.

2. The compost is delivered to the pan leveler and evenly added to the rotating pan of the pan fertilizer granulator.

3. The material is gathered into a ball by the rotation of the disc.

4. The organic fertilizer particles are sent to the organic fertilizer dryer for heat exchange with the heat of the hot blast furnace.

5. The dust produced by drying and cooling and workshop dust are discharged after the treatment of cyclone dust collector, labyrinth dust collector and wet cleaning.

6. The material is delivered to the screening machine for primary screening, and the fine particles are returned directly to the disc feeder as the core to continue to participate in the attachment of particles into the ball.

7. The material is sent to the organic fertilizer cooler, which is cooled by natural or forced cold air.

8. The particles are transported to the product screening machine, and the large particles are crushed by the crusher, and then returned to the granulator to continue granulation.

9. Select qualified products and send them to coating machine for fertilizer coating treatment.

10. The finished organic fertilizer is delivered to the automatic packaging scale for weighing, packaging and storage.

Organic fertilizer production equipment of disc granulator

In addition, our company also produces new organic fertilizer granulator, double roller granulator, composter, drum dryer, sieve bed machine. They are also used in the production and processing of organic fertilizers.

Pan granulator technical design highlights

Disc granulator is suitable for granulation of light and fine powder materials. It works by adding water to the material in advance and then rolling into a ball.

Pan granulator has a wide range of application materials, such as food, chemical industry, tailings, organic fertilizer, non-ferrous metals and other industries. In many fertilizer production equipment, as a widely used fertilizer granulator, the pan granulator has the characteristics of uniform granulation, high granulation rate, convenient use and durability. This is also the reason why many users first consider the pan granulator. Secondly, what are the advantages of granulator in

NPK fertilizer production and processing?

Advantages of pan type fertilizer granulator

1. The process layout of the pan granulator is flexible and convenient, without fixed foundation, which is suitable for the transformation of small and medium-sized enterprises and old production lines.

2. The plate angle of granulator can be adjusted, and the angle gasket can be adjusted timely according to the output and granulation effect.

3. The disc is designed with electric scraper and non power scraper, which can winding efficiently and reduce power consumption effectively. The desilting design at the bottom of the disc has good granulation effect and can prevent the production of large mud.

Pan fertilizer granulator

4. Disc granulator is composed of disc body and disc part. The disc part can be adjusted up and down along the main body of the disc. The end of the disc section is a side flange to ensure the integrity of the ball.

5. The spherical diameter of the product is adjusted and controlled by the user, which is convenient and intuitive.

6. The NPK fertilizer production line of pan granulator has the advantages of low investment, high return and convenient equipment maintenance.
The bottom of the plate is reinforced by a number of radiating steel plates, which are durable and never deformed.

Thickened, weighted and strong base design, no anchor bolt fixed, stable operation. The main gear of the fertilizer granulator in our plant is quenched with high frequency to improve its service life. It is the ideal device of choice for most users.

Compound Fertilizer Production Equipment in Winter

How to maintain compound fertilizer equipment in winter in cold area? It is necessary to maintain compound fertilizer equipment in rainy and snowy weather in winter. What preventive measures should be taken when NPK fertilizer production line is running in cold winter and how to achieve better maintenance.

All fertilizer processing equipment should be cleaned from inside to outside. If the funds are sufficient, a set of special dust cover can be customized for the equipment.

In addition, due to the large temperature change in winter, the low temperature will reduce the speed when the equipment is started or running. It is recommended to add oil to the equipment to improve the lubricity of various parts of the equipment.

When the compound fertilizer equipment is turned on, it is recommended not to set the speed. You should give the device a buffer time, wait for the device to warm up, and then slowly change the level.
There is also a common phenomenon that is easy to be ignored. In snowy weather, it is easy for employees to enter, resulting in indoor floor moisture and equipment humidity. It is recommended that you use a dryer to dry the room after work.

NPK fertilizer production line maintenance

At present, the main compound fertilizer equipment, such as pan fertilizer granulator, rotary drum granulator and dryer, are mostly made of iron, which has poor storage, easy rusting and short service life. It should be removed in winter, coated with antirust paint and stored in a dry and ventilated place.
6. When the rubber parts of compound fertilizer equipment are damped or contaminated with oil, they are easy to age and crack, thus shortening the service life.

The motor of fertilizer granulator is not used for a long time and should be placed in a ventilated, dry and clean warehouse. If the motor is placed in a place easy to be wet by rain, the motor will be damped and the insulation performance will be reduced.

Equipment is a good help to our production and operation. Reasonable maintenance of compound fertilizer equipment in winter is a basic work. I hope you can pay attention to it.

NPK Fertilizer Granulator Structural Design

A NPK fertilizer granulator is a special granulator for fertilizer production. It is also known as an internal rotary mixer because its internal structure is made up of many mixed teeth. The granulator is made by wet process. It is suitable for granulation of raw materials with high water content and is widely used in the granulation of organic fertilizer chemical raw materials.

Because of its high granulation rate, stable operation, strong and durable equipment and long service life, it is selected as the ideal product by the majority of users. The company has developed and produced more than 60, 80 and 100 screw tooth granulators, and can develop and produce other types of stirring gear granulators according to the requirements of users.

The shell of granulator is made of thick seamless steel pipe, which is firm and durable without deformation. In addition, the stable base design makes its operation more stable. In the chemical fertilizer production line processing, the efficiency is very high.

Working principle of two position NPK fertilizer granulator

The two in one NPK fertilizer granulator uses high-speed rotating mechanical stirring force to generate aerodynamic force, continuously realizes the mixing, granulation, spheroidization and densification of fine powder materials in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, spherical is 0.7, the particle size is generally between 1-83mm, and the granulation rate is 90%.

The particle diameter can be adjusted according to the material mixing amount and spindle speed. The lower the mixing amount is, the higher the rotational speed is, the smaller the particles are, and vice versa.
Two in an NPK fertilizer granulator
Scope of application

This new fertilizer granulator is especially suitable for granulation of light and fine powder materials. The higher the basic particles of fine powder materials are, the higher the sphericity of particles is, and the better the quality of particles is. The strength of the particles is higher than that of the plate granulator. Typical application materials of the machine: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. Details info, go to https://fertilizergranulatorfactory.com/rotary-gear-drum-granulator/

Pan Granulator Maintenance Tips

For any industry to buy and use fertilizer granulator, equipment maintenance is a topic worthy of attention. After all, every piece of machinery is not cheap.

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How to improve the working efficiency of the equipment, if the service life of the equipment is guaranteed, is directly related to the economic benefits of the enterprise. Therefore, the following describes the maintenance mode of the disc granulator.

1. First of all, the main part of the disc granulator is the disc. Usually we need to pay attention to the rotation of the disc. If the rotation speed is too fast or too slow, the particle size of the material will be affected. Only by selecting the appropriate rotation speed can we effectively produce satisfactory specifications.

For quality disc fertilizer granulator manufacutring, shunxin is the top chose one, interested? Friends can go to https://fertilizergranulatorfactory.com/disc-granulator/

2. Secondly, the pan type fertilizer granulator is used to granulate powder materials, which must involve spraying device. In order to ensure the health of production environment and improve the viscosity of materials, it is necessary to keep the spraying equipment in normal working condition. Therefore, we need to regularly check whether the nozzle of spraying device is smooth. In addition, it is also very important for the disc granulator to add lubricating oil to the gears. If the gear does not run smoothly, the efficiency will be reduced.

Where Can You Use Disc Granulator?

Pan granulator is very common in fertilizer industry. In the field of fertilizer granulator, it has unique advantages. Next, we will introduce the application and working principle of pan granulator in fertilizer.


In the granulation stage of NPK fertilizer production line, the plate granulator mixes various raw materials into granules. The operation of NPK powder in disc granulator follows certain rules. Due to the different motion properties of material ball, ball and powder and the function of scraper in disc, the movement of material in ball forming machine can be divided into the following characteristics:

1. Powder and cue area, which is where water is added, contains a large amount of powder and forms a large number of cue balls.

2. The amount of particles and powders in this area is approximately the same. The water content was gradually increased.

3. In the ball area, there are more balls and less powder. At the same time, the compactness and strength of the particles gradually increased.

4. The ball outlet area is basically qualified raw material ball, which is unloaded continuously with the rotation of the disc.

More details in the pan granulation process, welcome to https://www.fertilizermachinesale.com/pan-granulation-process/

Grain forming period

In the process of mother ball forming, the raw material is a kind of high hydrophilic material, and the surface of the particle has the ability of absorbing water. The adhesion of clay is also produced after immersion. When the continuously added mixture is rolled into a spherical plate, small water droplets will continuously sprinkle on the mixture. When particles encounter water droplets, they absorb and permeate rapidly. A very thin water film is formed on the surface of the particles, and the material is absorbed during rolling.

Due to the surface tension of water and the adhesion of clay, a small ball core master ball is formed. The size of the cue ball is generally about 3 mm. There is a very thin water film on the surface, which is formed by the gradual outward movement of water under centrifugal force and gravity in the continuous rolling process.

Completion cycle of Pan fertilizer granulator

During the compaction of the ball material, the water film on the surface of the ball continues to absorb and absorb water due to continuous water addition, feeding and continuous rolling of the ball in the pan. Therefore, the sphere gradually forms a material sphere. At the same time, due to the mechanical operation in the rolling process, the compactness of the material ball gradually increases, and the adhesion of clay makes the material ball produce a certain strength until the material ball meets the requirements.

Disc Granulators Selection Tips

Automatic granulation equipment has been accepted and widely used in various industries. Disc granulator can control the size and time of particles, and more importantly, control the output and quality of particles. Industrial processing needs to process tens of thousands of raw materials, but manual control is difficult to ensure the quality and output, leading to the waste of raw materials.
Choosing a suitable fertilizer granulator can save raw materials and avoid material waste. Too small model of disc granulator will lead to insufficient output and material waste.

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How to choose suitable granulation equipment for domestic enterprises? The following is the analysis of how to select the pan granulator model by the professional fertilizer equipment manufacturer sx.

General parameters of disc granulator

  • Application: Granulation in chemical fertilizer plant
  • Raw material: mineral powder (magnesium, copper, copper, zinc)
  • Material characteristics: corrosion and wear
  • Production capacity: 100-500 kg / h, 1-1.5 T / h, 2-3 T / h, 3-5 T / h
  • Material density: minimum 800kg / m3, normal 1200kg / m3, maximum 2100Kg / m3
  • Scraper cleaning system: roller screen and fixing plate

In the normal environment of 10-35 ° C, the pan fertilizer granulator can be normally produced. According to the production capacity and particle size, the rotation speed of the disc can be adjusted flexibly, and the inclination angle of the disc can also be changed between 30-80 degrees.

Our disc granulators have flat surfaces and even welded joints. Check carefully before leaving the factory to ensure that there is no welding slag or lack of welding. Stainless steel is used for bolts and other materials, thus improving the durability of the machine. Sandblasting is required before painting and painting is completed after treatment. The exposed part should be treated with preventive measures.

In terms of the output, material conditions and power requirements of the pan granulator, the output of NPK fertilizer production line is the main selection basis. Then consider material requirements according to raw materials, and pay attention to material requirements in future production. Other data should be regarded as auxiliary basis for model selection.

Compound fertilizer equipment daily maintenance tips

Many users do not pay attention to the service life of the equipment after purchasing the compound fertilizer equipment, which leads to the accelerated wear of the equipment and the shortening of the service life. So what is the root cause? In fact, we can’t blame a political party for these things. Many customers rarely manage equipment maintenance and lubrication.

When summing up the application process of compound fertilizer equipment, we should pay more attention to whether the gear running in place should be filled with grease and whether the oil storage in the reducer is sufficient. These simple maintenance can greatly improve the service life of the equipment. In many cases, users do not pay attention to the operation of the equipment, resulting in equipment damage, unable to use. Compound fertilizer equipment is not a disposable product, especially the core equipment of organic fertilizer granulator. We need more maintenance so that the equipment can better create benefits for us.


In the operation of NPK fertilizer production line, the equipment will inevitably wear and tear. In the safe service life of the equipment, the impact of these controllable wear on the equipment is not big, so there is no need to worry too much. But serious wear and tear can lead to potential safety hazards. Therefore, the factory should inspect and manage the equipment.

Compound fertilizer equipment

Some minor faults and wear, in fact, many in daily use can be avoided by normal maintenance. In order to improve the service life of compound fertilizer equipment, the following five daily maintenance elements should be realized.
1. Check machines and components that have a great impact on the system and have no maintenance time. For example, dryer, pan fertilizer granulator, etc.
2. Patrol and check the oil quantity, sound, vibration and temperature of the machine. If these normal inspections are not carried out every day, serious accidents may occur.
3. Check the machines and parts that have little impact on NPK fertilizer production line but are prone to abnormal conditions.
4. Carry out corresponding inspection on the day of commencement and completion.
5. Check, adjust and clean the compound fertilizer equipment regularly.

NPK compound fertilizer granulator technical design

The rotating drum granulator can not only granulate the organic matter after fermentation, but also granulate various NPK fertilizers. It is an efficient multi-functional granulator. NPK fertilizer granulator is made by wet method in the process of fertilizer production. It uses water as medium. It not only has high granulation speed, high process efficiency, but also has high strength of fertilizer particles.

Function and production principle of NPK organic compound fertilizer granulator

NPK fertilizer granulator is the key equipment of wet manufacturing. It is used together with the dryer of fertilizer production line to complete the wet process of organic fertilizer. In the granulation process, by adjusting the circumference linear speed and average residence time of the agitator, the granulation quality requirements of various organic fertilizer materials can be met. Compared with traditional drum granulator, the process efficiency of organic compound fertilizer granulator is significantly improved. If the agitator size is correctly selected (e.g. radius 800-1000mm), the production capacity of the equipment can reach 8t / h or higher. The rotation speed of stirring gear shaft affects the filling amount and filling time of organic fertilizer material in granulator. When the output of granulated fertilizer remains unchanged, the filling amount and fixed time decrease in proportion to the speed of the stirring gear shaft.
NPK fertilizer granulator
As a manufacturer of organic fertilizer production equipment, Zhengzhou Shunxin provides various fertilizer granulators and fertilizer production processes. In order to improve fertilizer efficiency and production efficiency, we continue to develop more efficient fertilizer granulator.
Compared with general granulation equipment, NPK fertilizer granulator has unique advantages and characteristics. In the production of organic fertilizer, the stirring toothed drum granulator has high spheroidization rate and good particle strength, which can achieve the granulation purpose of various raw materials such as crop straw, drug residue, bacterial residue, animal manure and so on. The fertilizer production line equipment matched with granulator includes crusher, mixer, belt conveyor, dryer, cooler, screening machine, packaging machine, etc.

Fertilizer Mixer Structural Design

Double shaft mixer is often used as pretreatment equipment in fertilizer production process. For double shaft mixer, the quality of mixing device directly affects the efficiency and mixing quality of fertilizer production line. The main component of the mixing device is the mixing shaft. The material and structure of mixing shaft of double shaft mixer are introduced in detail.

1. Double shaft mixer design working principle

In the process of mixing materials, the force of each blade is complex, so the bending stress and trunk stress transferred to the mixing axis are also complex. Because the force of the mixed shaft is mainly torsional force, in order to facilitate calculation, the design process of the mixed shaft is calculated according to the torsional strength conditions, and the method of increasing the safety factor is adopted to ensure the reliability of the mixed shaft.
2. Material description of mixing shaft of biaxial mixer
Ordinary steel should be selected for unimportant parts with low requirements. When the requirement of corrosion resistance is high or the material is not polluted by iron ion, acid resistant stainless steel or anti-corrosion measures should be adopted. Only after the mixing shaft is vigorously mixed and sent to the fertilizer granulator for granulation production, can the raw materials be evenly mixed.

3. Biaxial mixer strcture

Solid and hollow diameters are usually used for mixing shafts. Hollow structure can reduce the quality of mixer, but the processing is complex and the cost is high, so solid structure is usually used.

4.  Double shaft mixer bottom design

Normally, the mixing shaft is supported by a pair of bearings in the transmission. However, due to the length of the agitator shaft and its extension in the reactor, its bearing conditions are poor. When the mixing arm is too long and too thin, the shaft will often twist, the centrifugal effect will increase, and then it will be completely destroyed. Therefore, the cantilever of the mixed shaft has certain supporting conditions.
As the raw material mixing equipment of NPK fertilizer granulator, double shaft mixer is commonly used in chemical fertilizer industry and widely used in other industrial fields.

How to choose a realiable dryer manufacturer?

What kind of organic fertilizer drying machine manufacturer

Organic fertilizer dryer is a direct contact material dryer continuous operation, can be used to dry organic fertilizer and compound fertilizer, widely used in organic fertilizer production line. It consists of a slowly rotating cylindrical shell, which is inclined.
As a drying machine manufacturer, organic fertilizer dryer has the characteristics of simple operation, low energy consumption, long service life and even drying. Due to its unique structure, it has the following advantages:

1. drum dryer is easier to arrange in the workshop, the construction area is reduced, the equipment investment is reduced, the economic benefit is good, and the performance is stable.

2. The rotation of the drum makes the material more uniform without dead angle and avoids the phenomenon of material burning.

3. The rotary dryer is slightly inclined, which is conducive to the transportation of wet materials. The material enters the rotary cylinder from a high place, and the dry organic fertilizer particles are discharged from the lower end.

In order to make the material dry evenly and prolong the residence time of the material in the organic fertilizer dryer, a lifting plate is set in the drying cylinder. The layout and angle of the lifting plate are designed to be reliable.

Organic fertilizer dryer

Zhengzhou Shunxin Heavy Industry Technology Co., Ltd. is specialized in producing organic fertilizer equipment with many years of scientific research and production experience. The organic fertilizer dryer produced by our company has been widely praised by the market. Organic fertilizer granules are controlled by rotary dryer to ensure the storage and transportation of fertilizer.

Powder Packing Machine Maintenance Tips

Troubleshooting of powder packaging machine

Powder packaging machine is a kind of packaging equipment commonly used in fertilizer production. It can be used to measure, feed, seal, transport and count at the same time. The following are some common faults and solutions of packaging machine.

The discharge port of powder packaging machine is not completely closed and leaking. Possible causes: 1. Loose discharge cylinder or connecting parts. 2 foreign matter stuck in the drain. Solution: 1. Readjust the position of the cylinder, fix the joint, and observe whether there is clearance after the seal is closed. If so, please readjust it. 2. Stop the machine and remove foreign matters from the discharge port.

Sewing machines often break and jump. Possible reasons:

1. The thread of powder packaging machine is not correct, the press wheel is too loose or tight, and the sewing needle is worn.

2. There are many variants of sewing machine stitches. Solutions:

  • According to the standard, re thread packaging machine, adjust the compression nut on the pressure wheel, and replace the sewing needle.
  • If there are many variants on the pin, it is easy to cause local heating and thermal rupture. Therefore, the allogeneic should be cleaned up in time.

The conveyor belt of the packing machine has fallen off. Possible causes: the belt is stretched and the screw is loose. Solution: adjust the tension screw of conveyor belt and control the tension of conveyor belt. More detailed in fertilizer packing machinewelcome to packing machine in production line web site.

Powder packaging machine

The clamping switch of the packing machine is out of order. Possible causes: high frequency use of entrained switch will lead to mechanical parts wear, plus dust falling into corrosion, there is air corrosion. Solution: cover with cloth to extend service life.

The unloading speed of packing machine is from fast to slow. Possible causes: the material level in the silo is unstable, which affects the measurement accuracy. Solution: adjust the top switch of the packaging machine to make the discharge of materials in the packaging case stable.

Reference url: https://fertilizerproductionlines.com/fertilizer-packing-machine/

How to maintain belt conveyor?

Causes of belt deviation of belt conveyor

Belt fertilizr conveyor is an important equipment in fertilizer production line. It is widely used in coal, metallurgy, mining, chemical industry and other industries. Belt deviation is harmful to belt conveyor. Increase the resistance of belt operation and increase the wear between belt and frame. Long time belt deviation may cause the whole equipment to be paralyzed. The belt deviation of belt conveyor may be caused by the following reasons.

Compost Fertilizer Belt Conveyor for Sale

1) Errors in the manufacture of the belt conveyor itself lead to belt deviation. This is mainly about the flatness of the belt joint, the quality of the belt itself and the processing of the drum. The smoothness of the outer surface of the drum will also lead to uneven tension on both sides of the belt, making the belt run to one side with a larger diameter. The uneven belt joint of belt conveyor will also lead to uneven tension on both sides of the belt, and the belt will always run away from the side with high tension.
We can change the tension on both sides of the drum by adjusting the tension device to eliminate the unbalanced force that makes the belt run away. If the adjustment is insufficient, the belt joint must be reconnected. My company’s belt conveyor as far as possible to choose good quality, durable belt.

2) Wrong installation of belt conveyor. For the installation of long belt conveyor, there are high requirements for the installation quality. If the frame is skewed during installation, the belt will deviate seriously and it is difficult to adjust. The uneven pressure of rubber plates on both sides of the guide groove will also lead to inconsistent running resistance on both sides of the belt, which will cause the belt to fall off. When installing the conveyor, the height of the center line of the frame and both sides of the frame must be uniform; at the same time, the axis of the roller group and the roller must be perpendicular to the center line of the conveyor.
Belt conveyor

3) Drop point deviation of belt conveyor. Because the belt conveyor is a continuous conveying equipment, the influence of material on the hidden point of belt is also continuous. If the blanking point is not in the middle of the belt, this continuous impact will push the belt to one side, resulting in deviation. If the blanking point is offset, the belt will run in the opposite direction. Therefore, the installation of conveyor should be in strict accordance with the construction specifications to ensure the correct installation position of hidden points.

How to install a fertilizer production line?

In the fertilizer production line installation dryer, cooler, coating machine and other large equipment

In chemical fertilizer production line, drum dryer, drum cooler and coating machine have similar shape and large volume. The big gear ring on the barrel drives the barrel to rotate through the drive system. The gear meshing accuracy of the cylinder is the key to the equipment installation. In the installation of these large-scale chemical fertilizer plants, several aspects need to be paid attention to.


In order to facilitate the lifting of equipment, the construction sequence of foundation should be reasonably arranged.
In order to facilitate transportation and reduce the weight of individual equipment (such as dryers), they are usually assembled into two or more parts, so they need to be assembled on site. In the foundation civil engineering before the installation of equipment, attention should be paid to reserving some installation space to facilitate the access of large cranes, which is suitable for heavy machinery construction.
Control the gear mesh and the error of key dimensions on the cylinder to ensure that it is within a reasonable range.
The gear meshing is mainly controlled by the center distance and height of the driving base and the cylinder supporting base, and the driving base and the cylinder supporting base also affect the supporting wheel. Keep the position in the installation to meet the fine adjustment of the center distance.
Installation of dryer, cooler, coating machine in fertilizer production line installation dryer, cooler, coating machine in fertilizer production line installation dryer, cooler, coating machine in fertilizer production line
Do a good job of waterproof, moisture-proof and ventilation in the workshop
In the process of compound fertilizer production, the material will absorb water, and the phenomenon of operation, leakage and spraying will inevitably appear in the fertilizer workshop. There will be dust and other harmful substances in the air of the workshop, and the odor of ammonia volatilization will also be generated. Therefore, it is necessary to prepare measures for early installation.

Organic fertilizer production equipment maintenance

How to prevent corrosion of organic fertilizer production equipment

Fertilizer equipment is the tool for organic fertilizer plant to produce fertilizer. Due to the characteristics of fertilizer itself, anticorrosion of fertilizer manufacturing equipment
is the key to prolong the service life of machinery.

Large Scale Organic Compost Turner Machine

How to improve the anti-corrosion ability of fertilizer production equipment and reduce the production cost of enterprises is the content of this paper.

Organic fertilizer production equipment

Mechanical corrosion of fertilizer is a normal phenomenon. The corrosion of the machine will affect the mechanical performance of production and shorten the service time. So we need to take some protection measures. The first problem to be solved in anti-corrosion operation is the corrosion of equipment surface.

In the process of equipment surface anti-corrosion, there are two schemes: surface anti-corrosion, surface sandblasting and surface spraying agent.

Pretreatment is required before processing chemical fertilizer equipment. In order to remove oxide and rust from the steel surface, the surface must be removed and thoroughly cleaned with a sandblasting machine. After cleaning the equipment, the surface should be clean and free of foreign matters.

Preservatives should be distributed after allogeneic removal. In the distribution, attention should be paid to the proportion. Special attention should be paid to the dosage and the mixing proportion must be strictly controlled. Experienced people are best to mix preservatives when mixing.

It is necessary to ensure the uniformity of collection and distribution, the degree of dilution and the degree of dilution. The last step is to choose the proper spraying method. First of all, the anti-corrosion materials and the structure and materials of the equipment should be checked. Different spraying agents should be used for different equipment, and different spraying methods should also be different. More other info and tech about different types of machines, welcome to visit our blog.

How to produce organic fertilizer with flat granulator

The flat die granulator produces particles by extruding the material. In principle, its power is provided by the reduction motor. The motor is connected with the driving part of the granulator by coupling. After decelerating again, the speed reaches the predetermined standard speed. At the same time, the power is transmitted to the main shaft of the granulator, and the spindle of the flat die granulator drives the rotation of the template and disc.

Flat Die Granulator
Flat Die Granulator

The organic fertilizer material is poured into the granulation chamber, and the material is about 1 mm thick through the scraper foot. With the rotation of the template, due to friction, the material is extruded by the roller and extruded into the strip shape of dense holes on the template.

Two cutting knives on the throwing tray cut the strip material into granular organic fertilizer, and then throwing the tray takes the organic fertilizer particles out of the discharge outlet of the filling plate.

Flat granulator for organic fertilizer pelleting

The template is one of the most important parts in the flat die granulator. The structure of template directly affects the shape of organic fertilizer particles. If you need various shapes of organic fertilizer granules, you can choose to design a large number of templates. When you need to change the template, you can produce the required organic fertilizer granules.

The through hole of the flat die granulator is easy to be blocked by materials. For some organic fertilizer materials with strong corrosivity, the template is also easy to corrode. Therefore, after the organic fertilizer granulation, it is necessary to carefully clean and maintain the formwork to extend the service life of the formwork.

Modern agricultural production is gradually developing towards green and pollution-free. Solid granulator is of great significance to chemical fertilizer production. Flat mold granulation has a good market prospect in organic fertilizer granulation.

Technology and equipment of powder organic fertilizer production line

Powdered organic fertilizer production line is a very simple production line, with small investment, low risk and good profit. It only needs several kinds of equipment to achieve the goal from production to finished products. The main equipment used includes fermentation machine, crusher, packaging machine, which can be made into organic fertilizer.

Powdery Fertilizer Production Line
Powdery Fertilizer Production Line

1. Combard steering gear
Turn the compost raw material. When the temperature of the material pile starts to rise, the fermentation starts, the temperature rises to more than 60 degrees, and the turning starts 48 hours later. (but when the temperature exceeds 70 degrees, the turn will start immediately. When rotating the reactor, the lower material shall be uniformly and thoroughly converted into the upper and middle parts of the reactor, so as to determine the turning time according to the maturity of the material. Details of this machine, you can go to https://compostturnermachine.com/compost-tank/
Technology and equipment of powder organic fertilizer production line
2. Crusher
The raw materials are crushed into small powder.
3. Screening machine
Filter out the products you need.
4. Packaging machine
Fill the bag and seal. After packing, the fertilizer can be sold.
Technology and equipment of powder organic fertilizer production line

Organic fertilizer production lines equipment maintenance

The construction of organic fertilizer plant should consider many factors, such as the sale of organic fertilizer market, the development prospects of organic fertilizer industry, organic fertilizer production raw materials, organic fertilizer production line equipment, organic fertilizer production line investment. After the plant is built, when organic fertilizer is put into production, the maintenance and maintenance of organic fertilizer equipment should be considered.
After a period of time, wear and failure will inevitably occur in the production equipment of organic fertilizer. Organic fertilizer production lines require all machines to work together. Some machine failures will certainly affect the progress of the entire production line. How to reduce equipment wear, reduce production failures, extend the life of organic fertilizer equipment is particularly important. This paper introduces the matters and maintenance should be paid attention to in the use of organic fertilizer production equipment.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator

Maintenance of organic fertilizer production process

The production process machines of organic fertilizer mainly includes fermentation, overturning, crushing, mixing, granulation, screening, drying, cooling, packaging. Mainly used in organic fertilizer equipment are: compost dumper, crusher, blender, granulator, sieve extension, dryer, cooler, packaging machine.
From the perspective of organic fertilizer production process, several important mechanical maintenance methods are highlighted.

Compost dumper

After use, remove residues and residues from the machine and surrounding area and add lubricant to the lubrication point. Check the amount of oil in the gearbox and fill with enough gear oil. Clean up the underwind material and keep it open. Check the contact of the contactors in the electronic control cabinet. If there is any damage, replace it immediately.

Crusher

Before using the crusher, you must check that the shape of the crusher is damaged and that the components are complete. Before the mill is plugged in, make sure that there is iron in the mill and manually turn the flywheel more than one turn. To ensure safety, it is strictly forbidden to move the knife by hand. Confirm that the grinder main turn correctly before the motor can be started into production.

The inner knife of the crusher has a different time of use. If there is wear, replace the blade promptly. When installing the tool, the rotary tool must be tightened. The factory runs for about 500 hours. Check the left and right main bearings and clean and lubricate if necessary. The grinder has a lot of work. Regularly check the tightness of the transmission triangle belt to ensure that the drive is smooth and reliable.

The crusher speed cannot be increased at will. When the crusher works with a higher power machine, attention should be paid to control the flow and make the flow uniform.

Mixer

Before starting, check that all bolts are loose. Large stones or iron blocks must not be carried in the mixture to avoid damage to the stirring blades. Check that the housing and deceleration oil surfaces are in place.

Sieve

In the process of screen operation, the wear situation should be checked regularly to see if the screen surface local wear and leakage, whether the screen surface screen wear and other than excessive deformation, thus affecting grading accuracy and screening efficiency. In the event of such a situation, the service should be stopped and serviced, the part of the wear is too large should be root handling digital filter machine

Granulator

In normal production, the uniformity of feed and the moisture content of raw materials should be ensured. Stop feeding before stopping, and stop the material in the standby body after the basic discharge. If necessary, the machine can be turned on for 2-3 minutes after shutdown and all materials in the body can be pushed out. If the machine is stuck or the electrical load is too heavy, pull it still, reduce the supply of materials and stop inspection in time, and clean the inner wall of the machine.

Dryer

Do not stop the air, do not add fuel to the furnace to avoid scratches. When the dryer is running, it is prohibited to remove the protective device. Mobile luminaires with voltages higher than 12 volts are prohibited when checking the stove and dryer.

Screening machine

During the operation of the screen, the wear condition shall be checked regularly to see whether the leakage is caused by the local wear of the screen surface, and whether the excessive deformation is caused by the wear of the screen holes on the screen surface, thus affecting the classification accuracy and screening efficiency. In case of the above conditions, the machine shall be shut down for maintenance, and the parts with excessive wear shall be treated with root digital filter

Granulator

In normal production, feed uniformity and moisture content of raw materials should be ensured. Stop feeding before shutdown, and stop after the materials in the standby body are basically discharged. If necessary, turn on the machine for 2-3 minutes after shutdown to push out all materials in the body. If the machine is stuck or the electric load is too large and cannot be pulled, the material supply shall be reduced and the inspection shall be stopped in time, and the inner wall of the machine shall be cleaned.

Dryer

It is forbidden to add fuel to the furnace without stopping air supply to avoid scratches. When the dryer is running, it is forbidden to remove the protective device. When checking the stove and dryer, it is forbidden to use portable lamps with voltage higher than 12V.

Organic fertilizer production line equipment

Regular inspection items of organic fertilizer production line
One. Do not shut down frequently to avoid overload operation of organic fertilizer equipment.
2。 The tires of new equipment are easy to loosen, so check them frequently.
3. Check the operation of the reducer of each motor. If there is any abnormal noise or heat, stop the machine immediately for inspection.
4. Check the wear condition of each bearing and replace it with excessive wear. If the bearing oil temperature rises, stop the operation immediately and check the cause.
5. Check whether the chain is loose, damaged or aged.
6. If it is necessary to stop production, the residual organic fertilizer raw materials in the equipment shall be cleaned to prevent the residual organic fertilizer in the equipment from aggravating the corrosion of the equipment, and the cleaning, moisture-proof, anti-corrosion and other work shall be done well. After shutdown, the equipment idles for 10-20 minutes every 1-2 days, so that it can be used normally when it is put into production again.

After the installation, commissioning and acceptance of the organic fertilizer production line, there will be no major problems in the basic operation mechanism and procedures of the equipment. In order to make the equipment continuously and stably meet the production needs, it is necessary to strictly implement the use requirements of the equipment, do a good job in daily maintenance, so as to better ensure the use efficiency and service life of the equipment, and obtain greater economic benefits for the manufacturer.

Compost Turner Machine Working Principle

The twin screw roll dumper is suitable for the fermentation of compost such as animal and poultry manure, sludge waste, sugar factory filter, etc. What are the precautions for the use of spiral turning machines? How is it maintained in daily use?

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

1. Pre-run inspection, empty load operation and load test operation.

1) Inspection before commissioning the spiral turning machine
Check that the decelerator lubricant and the lubrication points are sufficient.

2) Check the supply voltage and do not turn on the power supply when it exceeds the standard range.

3) Check that the connection between the motor and the electrical components is reliable and ground the motor with a wire to ensure safety.

4) Check that the connectors and bolts are secure. If loose, tighten the weld.

5) Check the height of the material stacking.

2. Empty-load commissioning of organic fat flipping machine

If the rotation direction is the opposite, the rotating device should stop immediately and replace the three-phase circuit connector to change the direction of rotation. While the equipment is running, check the sound of the gearbox, touch the bearing temperature, and observe whether the rotating impeller is rubbing against the ground.

3. Load commissioning of organic fat flipping machine

1) Yes. Start the dump gear equipment, check that the machine is working properly, adjust the position of the dump truck, and then adjust the dumper equipment to normal speed. When the rotating blade sits on the floor, the roll-over roller should be lifted in time to avoid damage to the equipment.

2) Yes. During the load test run, if there is an abnormal sound, should be checked.

3) Yes. Before turning off the equipment, check for material before turning the drum, and then lift the drum to the top of the highest gathering point of the material in the tank.

How to choose the right fertilizer granulator

Use a granulator to granulate fertilizer for easy storage and seeding. It is beneficial to the even distribution of nutrients and slows down the release efficiency of fertilizers. Use different types of fertilizers, fertilizer particles of different sizes and shapes, and different granulators.
We can choose the appropriate granulator according to the specific function of the machine.

Disc granulator

Disc granulator, also known as disc granulator, not only produces organic fertilizer, but also compound fertilizer. The bottom of the plate is made of multiple steel plates, which are strong and durable without deformation. The main gear of the granulator adopts high-temperature quenching technology, and the service life is doubled. The granulation rate is over 93%.

Pan granulator

Drum granulator

Rotary drum granulator is a larger production disc granulator, which converts fertilizer powder into round granules. It is suitable for mass production of cold and hot granulation and high, medium and low concentration fertilizers. The casing is lined with a special rubber plate or acid-resistant stainless steel liner, which replaces the traditional broaching equipment to achieve automatic scar removal and tumor removal.

Flat die granulator

The flat die granulator is used to granulate various organic substances after fermentation, which breaks through the traditional organic granulation raw materials without drying and crushing before granulation. It can directly dispense cylindrical granules, which has better granulation effect on fertilizers with more straw, and can save a lot of energy.

Flat Die Granulator
Flat Die Granulator

New organic fertilizer granulator

The organic fertilizer granulator is used for granulating organic matter after fermentation, and is specially used for the production of organic fertilizer granules. The organic matter after fermentation does not need to be dried, it will process the fertilizer powder into granules, and the organic matter content can be as high as 100%. The granulator has the characteristics of simple mechanical structure, convenient operation and maintenance, and low power consumption.

New type organic fertilizer granulating machine

Double-roller press granulator

The double-roll granulator is often used to produce NPK compound fertilizers such as ammonium chloride, ammonium sulfate, ammonium nitrate, diammonium phosphate, potassium sulfate, magnesium sulfate, magnesium silicate, zinc sulfate, phosphorus pentoxide, etc. Customers request to order. The machine has two shafts, one shaft is fixed, the other shaft can be moved, the distance between the two shafts can be adjusted, so that the material is extruded between the shafts.

For more information on how to choose a granulator, please contact SX. We are a famous fertilizer machinery manufacturer. We have many years of rich experience and we will do our best to give you a detailed answer.

Rotary Drum Granulator Working Performance

Many reasons exist to complement a rotary granulator and one of these has to do with the actual design elements. You are likely to be adding a distinctive tool to your machinery when you are down this path.

Lots of businesses must optimize their granulating operations, meaning they should begin with a rotary granulator.

Let’s check out exactly what the rotary granulator is all about and why it is probably the most important investments a facility can make since they make an effort to piece things together.

Stainless-steel Design

It starts off with the stainless-steel design as that is going to be on top of your mind. If the goal is to make sure the granulating is happening as you would like it to then it is time to check out purchasing a new rotary granulator. The fragile nature on this machine is viewed for its outer layer. It is a rugged setup that will handle your needs immediately.

Set up the rotary granulator and allow it run in the background while handling the fertilization process. The development line is going to be 10 times faster with the help of a rotary granulator.

Rubber Plate Lining

The lining is among the main areas of the rotary granulator and what makes it impressive. It is among those details who go unnoticed up until the rotary granulator starts to move and check out the organic waste. The granulation process goes ahead smoothly given that the lining holds up. Because of this, the rubber plate lining is produced to withstand a huge amount of pressure at different temperatures. This enables the organic waste to go on to process through without missing a beat. This is the real power of any great rotary granulator.

Cooling and Heating Mechanisms

It’s all about working together with different temperatures in terms of the general process. This is certainly something plenty of operations don’t give attention to however it is a huge part in the granulating process. Having a high-grade rotary granulator, you get to take advantage of this without delay. It could be a game-changer for any individual that may be serious about granulating the correct way and wishes to see serious results. The standard will be apparent and that is certainly why this is one of those intriguing investments businesses check out make as soon as they can.

The rotary granulator is a fantastic option since it works like a charm. It’s by pointing out overall design and ensuring that there’s value in what you will be getting as soon as it is placed. The standard sticks out for those serious about the things they are utilizing for granulating. The fragile nature in the process and the way organic waste has to be managed means it’s always going to come down to the rotary granulator. This is probably the stronger answers to have on your side when it is time to figure things out and optimize your granulating.

What You Must Understand The Self-Propelled Compost Turner

The self-propelled compost turner is a superb investment with your composting line. The turner saves time and expense since it is self propelled and you also don’t need to hire a lot of people to operate the machine. This machine is simple to work alongside and it will assist you in getting more work done. When you wish a device you may rely on, you can’t go awry with all the compost turner.

The turner allows you to turn many different types of compost. It is possible to turn the compost you desire and it also won’t take a long time to get the compost made in case you have assistance from the compost turner.

The turner is extremely user friendly and is particularly extremely effective. You can quickly get the machine up and running and yes it won’t take too much time to handle using the machine. You get better results with the compost when using the turner and it also causes it to be far less difficult to get the results you are interested in.

A great turner is essential when you find yourself in the composting business so make sure that you take the time to research the different machines and make certain you work with the maker so you can choose exactly what you wish to do.

The maker can be very helpful and he can help you care for your needs and get the machine that will are best. You possess a lot of different options when you are looking for the best machine and you must make sure which you make time to discover the machines that are going to be the greatest fit.

Locating a good compost turner doesn’t really need to be hard you simply need to ensure that you obtain the turner that will perform best for your business. Whenever you take the time to look for the very best turner you end up with greatest results.

There are numerous benefits to applying this machine along with the best benefit would be that the composting time will be much shorter. This machine is available in multiple sizes and it doesn’t take too much time to find what you are searching for. You just need to invest some time and stay willing to explore the different machines so you find what will likely be right.

This powerful machine is going to help you take care of a number of situations. Since it propels itself you won’t need to spend a ton of money on hiring people to help you handle the machine. The appliance is reasonable and yes it can help you look after all your needs.

There are several models from which to choose. You must decide which model will almost certainly perform best to suit your needs when you are able to buy one. The best model will probably provide you with a good amount of help and may ensure that you get one of the most done. Take your time and do your research.

Pan Granulation Tech

There are several different methods of earning fertilizer. The work of fertilizer is always to replace the harmful chemicals that growing plants leech out of the soil. The true secret ingredients of a fertilizer, therefore, are items that are necessary to the healthy expansion of plants – such as nitrogen, calcium, sulfur, and magnesium.

OLYMPUS DIGITAL CAMERA

Fertilizer Manufacturing and Pan Granulation

The way fertilizer is created has evolved a good deal through the years. The pan granulation process was introduced inside the 1970s by Norsk Hydro as a way to produce huge amounts of coarse grade ammonium nitrate-based fertilizer. This type of fertilizer is commonly used for forest fertilization.

The method uses water-free melt, is inexpensive, and makes fertilizer that is easy to transport and store. The method requires hot nitrogenous melt, and cooled solids that happen to be fed in a rotating pan.

Pan granulator

The rotation from the pan will help to constitute the fertilizer in a rolling, tumbling particles which form a crescent-shaped bed. The cooled solid particles should go into the pan with a point where there is very little existing material in order to be protected by the melt. Warmer particles will tumble across the cooler particles to pay for them, and as the material moves through and exits the pan it is going to stabilize with a temperature which is underneath the melting point of the content.

The objective is usually to gradually build-up how big the particles by rotating the solids to make sure they pick-up melt, which cools onto them.

The best time to Use Pan Granulation

Pan granulation technology was originally designed to use to transform dry pulverant and other material, into bigger granules that are easier to assist. When the process is performed properly, it needs to be seen which it produces strong particles which are of uniform size as well as a similar shape.

Temperature and Concentration

It is sometimes complicated to create large pellets with pan granulation, but also for smaller pellets, this is a good solution. Many common types of pan granulation rely on the water content of your solution being about 5-8 percent by weight. This helps to ensure that with the correct temperature some water will evaporate rapidly, and the layer which is added to the method solidifies around the granules quickly. Note that when the water content articles are insufficient, then your rolling particles around the bed can become a sticky mass which happens to be challenging to handle, separate, and transport. The water content articles are important to permit the temperature removal a result of evaporation since this is what keeps the granules in a optimum state. Go to FertilizerMachineSale in Pan Granulation Process, get more detailed info on pan granulation tech.

The utmost concentration limit for your solution is 95 percent by weight, and that can be useful for melts of ammonium nitrate and urea, that may be sprayed onto appropriately sized, fast-moving solids.

The actual size of the rotating drum, and the pressure which the solution is sprayed into the solids will even impact upon the result. The pan manufacturer can provide instructions for that appropriate speed, pressure and temperature depending on the form of fertilizer to be produced.

Self-Propelled Compost Turner Essentials

Should you be in the industry of earning fertilizer you will want to put money into the self-propelled compost turner because it accelerates the compost making process and helps to create compost faster. The turner is wheeled which allows the turner to move easily. The appliance creates compost that may then be transformed into fertilizer. Please read on to understand more about this machine and how you can use it in your business.

The compost turner ensures you get greatest results if you are making compost. These appliances will produce amazing results mainly because they add oxygen and microbes to the manure or waste so you find yourself getting greatest results. The device helps the mix ferment and will create windrow piles which prevent poison gas from being produced.

Using the self-propelled windrow turner you find yourself reducing the temperature from the compost and it likewise adds oxygen on the mix. It will help the combination transform into compost faster which helps you are making money faster and help you save money.

It is essential to do a great deal of research when you plan on purchasing a compost turner. They come in a variety of sizes and you want to make certain that you select the size that is going to be suitable for your business. The producer may help you choose the machine that is going to meet your requirements the best and is particularly gonna be big enough to meet your needs.

When you know how big the equipment needs to be start utilizing the maker so you wind up using the machine which is the best fit for your requirements. The most typical sizes move over windows from 6 to 27 feet. You can also pick a turner that features a drum that may hold material for you personally.

The compost turner is sturdy and it also works hard for all your needs. They may handle heavy-duty loads and are generally very user friendly. They have a easy to use electronic console that enables an individual to simply program the equipment so they can get it run just the direction they require it.

The compost turner is cost-efficient and also you won’t need to spend a lot of money maintaining it. It would work well for yourself for some time. You can get the turner with multiple drive trains. Whether you want a four-wheel turner or front-wheel drive, you will discover what you would like with this machine. They may move forwards and backwards and they also even feature independent suspension that enables them to easily move over windows.

The turners have flails on the drums which can move the compost and blend it. Some designs include liquid spraying devices. You can even choose from belt-driven or hydraulic turners. The compost turner works both indoors and outdoors therefore it is super easy to acquire just what you need. You can also choose a pull-behind model. There is a large amount of options in terms of choosing a compost turner.

how pan granulator work

How Come A Commercial Disc Granulator Play An Important Role During Eco-Fertilizer Production?

Before we answer the first question, let’s have a step back and first address precisely what a dis granulator is. A Disc Granulator is really a machine that is made to finely grind composting materials like raw manure like chicken, rabbit, cow, horse, etc. into fine pellets that will then be utilized for fertilizer.

The machine is round (hence the disc) and it has a region the location where the manure may be put in the granulator and after that it’s turned on to process the manure in to the fine pellets that can be used as fertilizer. The granulator provides for increased production and provides an increased yield from the process to ensure that farmers can easily take advantage of their business.

The granulator also works to decrease the dust that may be naturally kicked up when the process is taking place. The granulator, because they are more enclosed enables you to prevent the quantities of dust from escaping and causing any breathing issues to the farmer or employees.

For any massive operation, the disc granulator will help to increase production while requiring less labor-intensive work with the company. Since all of the matter is organic, this is a great eco-friendly method to increase production without the harsh use of chemicals or some other equipment.

The rewards for the disc granulator are numerous. Adjustments can be produced on the disc to look for the final output size of the pellets. Various sizes may be used in various kinds of fertilizer. The system functions to ensure the pellets are uniform in proportions which helps to destroy the pellets down once they’re applied to the ground or crops.

Smaller sized businesses will discover the disc granulator will help increase production and thus give a larger return on your investment. The greater return the greater equipped the company would be to remain in business and also a steady flow of clients.

Materials may be gathered from a variety of sources and placed in the disc granulator after which processed. Packaging could be as simple or elaborate as desired and also the final product can then be sold either in the same location or transported to another facility for distribution.

The disc granulator functions by adding dry materials to the top of the equipment and the materials are then degassed and compressed. The arc-shaped notch is comprised of two different rolls that may reverse rotation at varying speeds to condense then form the pellets.

Within this process, the types of materials are then condensed in to the disc and the stress is adjusted to ensure the pellets are common naturally separated inside the space and using the assistance of gravity along with the surface tension the pellets are then complete for distribution.

Disc granulators can be purchased in various models instead of all models are identical. Always inquire before purchase and completely understand the way that the appliance works to ensure that you’re having the best machine for your specific needs inside your fertilizer production. A professional disc granulator can help to save an organization time and effort and cash when it’s utilized correctly.

Manure Bagging Machine Details

Where To Find A Fertilizer Bagging Machine For Commercial Manure Packing

If you wish to sell manure for any profit, you’ll must find a way to pack this fertilizer to be able to deliver it to the clients. The best method to do it is to apply a fertilizer bagging machine. Finding the initial one is easier than you imagine. Let’s visit a few places where you could get such equipment from.

The most convenient action you can take is to use the search engines to find for fertilizer bagging machines. You’ll surely find several suppliers of this sort of devices, along with some industrial and global trading directories that list equipment sellers and their products. In either case, you’ll have to undergo thorough research in order to choose a reliable manufacturer to buy your machine from.

Before proceeding, you need to determine the ideal specifications and the kind of machine that could best meet your requirements. While you probably know already, there are granular and powdery fertilizers. All of them takes a specific kind of fertilizer bagging machine, so you’ll have to know without a doubt which kind of fertilizer you’ll would like to sell. The truth is, you can find machines that work well with both types of fertilizer. They come with a control cabinet that permits you to set all parameters as outlined by the sort of manure you would like to bag. However, this solution can come at a higher price, which means you should assess your expections meticulously prior to making this decision.

Next, you’ll have to decide whether to pick a packing scale without bucket, or single or double bucket automatic packing scales. When you purchase a packing scale with out a bucket, you’ll must make sure the discharge pot comes with a gravimetric sensor. Here is the device that controls the weight of your respective organic fertilizer. The advantage of this option is its relatively less expensive and its particular better accuracy. However, the bucket of the packing scale means a scale hopper. This technique includes a greater efficiency, since the machine directly prepares a certain quantity of fertilizer and fills it in the bag right away. Furthermore, if you choose the double bucket scale, you may set two different bag weights to your commercial manure packing.

Most machines have predefined bag weights. Should you really require a packing size that doesn’t locate default, you will need to check with the equipment manufacturers whether they can adjust this parameter suitable for you.

Whatever your preferences, you’ll have to do all things in your capability to choose a reliable manufacturer to purchase your equipment from. Besides, you ought to compare at the very least several quotes from different providers, so as to make sure that you receive a good deal. For an accurate comparison, be sure that you send the same information to any or all potential business partners. Also, take a look at some client references or testimonials to eliminate unreliable suppliers. Finally, choose the supplier that provides the finest good value. This doesn’t really need to be the most affordable one. In terms of such equipment, quality should always come first.

Animal Manure Recycling Machine

Let’s assume you are handling animal manure and want to ensure the process is as straightforward as possible. This isn’t going to mean you set up a production line and hope for the best.

Instead, you are likely to need to take one step back and invest in a fertilizer dryer. This is a must to do things the right way or you are going to be stuck in the tough spot that isn’t an easy task to get free from.

Listed here is a detailed examine where and when you can begin utilizing a fertilizer dryer for recycling animal manure.

Preparation for too long-Term Storage

Most animal manure will probably be stored for too long periods as it isn’t going to be used right away. This means you have to prepare properly and make sure all things are evaluated in your end. Otherwise, you will have low-grade animal manure that isn’t going to be ideal for storing.

Most businesses may wish to set up your pet manure after it is from the production line, which implies they will store it for very long periods.

If that is the situation, the fertilizer dryer needs to be excited to eliminate this type of water content within the animal manure. It is a must.

Consistent Processing

One of the primary hurdles that come with a procedure such as this may be the processing. You may go through the right organic materials as well as use the best machinery but it is this task that will matter a whole lot. You have to ensure that the fertilizer dryer is used as soon as the animal manure continues to be prepped.

This will probably cause consistent manure that may be in line with what you are seeking to get through the process. After a while, this consistency will probably yield value.

Boost in Quality

The aim is to experience a fertilizer dryer all set the moment the production line did its work. In many instances, you will have the opportunity to believe everything is okay which means the manure might be processed “as is also” without having done anything. However, it is a major mistake as the quality will almost certainly depreciate right away. You might end up having an asset that may be okay for several days but then starts to break apart as a result of increased water content.

When it is time to setup a fertilizer dryer, it is very important know the benefits that come along with the device and why it is actually handy along the way. You don’t want a production line being set up that doesn’t take into account this as which is a major hurdle advancing. Your main goal must be to maintain things as elementary as possible which means receiving the fertilizer dryer up and running without delay.

When you accomplish this, your pet manure will probably be recycled the right way and can result in better results.

What equipment do you need for establishing a fertilizer granulation line?

Setting up a fertilizer granulation line is easy, provided you are aware of what type of equipment to buy. Here are the main machines this production process requires, with details on their importance as well as on their role inside the overall setup of the production line.

Fertilizer Production Line for Pellet Compost Making with Drum Granulator
Fertilizer Production Line for Pellet Compost Making with Drum Granulator

The initial process is definitely the mixing of the raw material right into a homogeneous compound. This method demands a horizontal mixer. The horizontal mixer is a machine that includes two opposing rotors that generate a compound motion of your material. Caused by this fast and soft mixing process is a continuous loop of material within the machine. At this stage from the fertilizer production process, the design, the shape and also the density from the raw material make no difference to the end result. Different horizontal mixers have different stirring speed, motor power, and production capacity.

Rotary drum dyer

The granulator can be another essential device. A double roller extrusion granulator is probably one of the best solutions, mainly because it enables the creation of top quality granules, in the room temperature, and without drying. This particular granulator is compact and efficient. It may help you accomplish a continuous production with a specific rate. It may produce high, medium and low concentration fertilizer. If needed, it might let you pick the shape and the dimensions of the fertilizer granules by customizing the design and how big the ball socket. This feature may be useful just in case you wish to switch between different types of fertilizer granules to serve the requirements your different clients.

This sort of granulator works at room temperature and it also doesn’t dry the content. This is an eco-friendly method, far better than dry granulation. However, all these methods has its own benefits and drawbacks. You have to carefully weigh their benefits along with their drawbacks prior to making your final decision.

The rotary screening machine is another important element of the production line. Although the double roller extrusion granulator has good accuracy, there will be granules which can be too big or not big enough. Simply because this isn’t something your customers is going to be pleased with, you require this screening machine allowing only good granules to pass through. One other ones will come back to the start of the production process, which means you won’t must put up with any material loss. This task from the fertilizer granulation process is needed to ensure the desired quality standard.

The past stage of the procedure is the packaging in the fertilizer granules. It is an automatic process which needs a double bucket packing scale. This scale weighs the best volume of product and packs it in accordance with your instructions. This machine enables you to pick the weight and the size of the packs. This makes storage and transportation much simpler, and it permits you to offer your customers the particular product that suits their demands.

This is basically the basic equipment you have to create a fertilizer granulation line. Depending on your unique requirements, you may need to then add auxiliary devices and machines.

Strategies For Choosing The Right Organic Fertilizer Equipment Manufacturer

Have you been enthusiastic about establishing a facility to make organic fertilizer? Do you want to know how to choose the best fertilizer equipment manufacturer? If the reply to these questions is yes, here is what you must learn about picking the right manufacturer for organic fertilizer equipment.

Once when making organic fertilizers was limited by backyard enthusiasts who used their particular DIY equipment cobbled together from different parts. Thankfully, people at large have now embraced the notion of buying the maximum amount of organic produce as possible. It has given rise to some huge need for organic fertilizers as organic fertilizer is not merely ideal for crops yet it is also eco-friendly and doesn’t create any pollution when done efficiently.

It’s a standard misconception that organic manure produced from cow dung or other organic waste is always good. The organic waste material needs to be processed correctly to guarantee it can not cause any pollution or problems for the soil. As an example, the temperature has to be proper as higher temperature can destroy useful nutrients and microorganisms within the soil that will result in pollution and lower yields.

Therefore, only well-trained professionals needs to be working in a commercial composting facility to guarantee the proper quality of organic manure manufactured in the facility. Since an industrial scale composting plant involves huge quantities of waste and finished products, specially engineered equipment is required to handle materials. There are several manufacturers of fertilizer equipment which has been designed specifically for use within industrial scale composting facilities. However, its not all the companies working in the production of organic fertilizer equipment are known to be reputed. Therefore, it is crucial to do your very own research in order to get the best bang for your buck in relation to buying organic fertilizer equipment. This is what you must know about selecting the best manufacturer for organic fertilizer equipment.

One of the most important what exactly you need to think about is the standing of the corporation. They must have lots of experience with making high quality equipment for agricultural use. As this equipment is going to be found in turning and raking huge quantities of material, it must be durable and able to working with huge amount of material. Therefore, reliability of the device is really important and durability, to some large extent, depends upon the quality of materials utilized for making the machines and also quality control processes set up on the manufacturing facility. Without adequate quality control processes in position, there is absolutely no guarantee that each single machine produced by the producer is of good quality.

Therefore, you must pay utmost importance to the standing of the company in terms of quality of machines produced by them. It is possible to quickly check standing of the corporation by checking with some of their past customers who definitely are already equipment made by the company. Together with trustworthiness of the business, you need to consider their customer service. Since fertilizer equipment has many moving parts, you will need to continuously replace certain parts because they wear out as a result of constant use. Therefore, make certain affordable spare parts are ready available to ensure continuous utilisation of the fertilizer equipment.

Overall, organic fertilizer is huge demand currently and establishing an industrial scale composting facility for organic fertilizer presents an outstanding income opportunity. However, you will need to utilise high-quality equipment to make sure profitable operations. Keeping those tips at heart can help you in choosing the right manufacturer for organic fertilizer equipment.

How to choose a cost effective fertilizer machine for your business?

With regards to choosing a manufacturer of fertilizer machine, there are various important parameters you need to consider to acquire a machine with good yield and high-quality. It’s crucial that you do your research when selecting a fertilizer machine to have excellent return on your own investment. Here are a few tips to help you make the correct choice.

One of the primary things you need to consider is the size of the gear and this will depend upon your planned annual output. You must figure out the yield that is required each hour or annually. After you understand the yield, then you can put in place your finances. Many of the machines available in the market are offered in terms of annual output that may be a couple of tons each year to a lot more than 100,000 tons a year.Do not know how to choose an avaiable machine for your fertilizer factory, here, we suggest you a site to caulate your production capacity, then you can choose a fertilizer machine based on your prouction capacity, here is the url:

Livestock and poultry excretion emission

 

Another essential parameter you should look at may be the shape of the granules. The typical granular shapes include spherical, flat or powdery. Various kinds of machines are available in the market for producing different kinds of granules. For example, the rotary drum  machine is capable of producing ball shaped granules but this type of machine would work for massive amount of fertilizer production. Similarly, you can find extrusion fertilizer machines that generate cylindrical granules. There are lots of other kinds of machines that will produce granules in different shapes along with the choice is dependent upon your unique requirements together with your budget.

One of many key processes in fertilizer production is fermentation as it has a direct effect on the quality of fertilizer. Therefore, you should pay special attention when selecting a compost turner. You can find different kinds of compost turners you can purchase including self-propelled turner in addition to hydraulic turner among others. Here too, the choice depends on your particular requirements in addition to your budget.

Needless to say, you wish to purchase a machine made using the best materials. The right way to check the caliber of materials utilized for making the device is to discover the specifications on the webpage of your manufacturer. All the professional manufacturers not simply give you the specifications in the materials used for producing the machines but in addition have quality certifications on their website. Avoid manufacturers that do not provide specifications and quality certification.

Longevity of the manufacturer can also be important. One method to examine the reliability of the company is usually to search for their ratings and reviews on various trade portals as well as on discussion forums online. Carefully look at the reviews on various websites to learn why a specific manufacturer includes a certain reputation.

One of the more neglected areas of buying fertilizer machines may be the after sale service. Though these appliances do not have many moving parts, you will still must make sure that you simply get the machine coming from a manufacturer that is acknowledged for good post sales service. If the company does not support their machinery right after the sale, you could be left in the lurch when among the parts needs replacement.

Overall, these are among the important what exactly you need to be aware of when choosing a fertilizer machine.

Why so many people use drier for chicken manure

Poultry farmers are always beset with the problem of poultry litter that can be quite a nuisance. It releases a very high degree of ammonia which induces the environments in the hen houses to become poor, and lead to distress amongst the birds, the workers inside your home and in many cases to neighbors. Ammonia gases harm the environment and fall foul of laws that require their release to be minimized. Furthermore, wet poultry litter also attracts flies and this may be a big nuisance to farmworkers as well as others within the vicinity.

Every one of these problems make it important to think about ways to reduce these difficulties and to figure out ways to dry the poultry litter so that it is very easy to discard, as well as bring to it a lot of commercial value. It is easy to install these drying systems inside the poultry house itself, nevertheless these can produce a great deal of dust and will have limited capacity as space inside hen houses is limited, and is better useful for the poultry that is component of an income-producing business.

It will always be preferable to dry the manure beyond the poultry. The chicken manure created in your house should be cleared regularly every day in order that dust and ammonia there is kept at reasonable levels. Poultry manure can be dried all through the year in dryers and after that converted into a form of organic fertilizer which has an assured market in garden supply centers and results in a great fertilizer which is organic and possesses no chemicals. The countless process dryer systems that could be safely positioned in areas alongside poultry houses will not likely only dry the manure and reduce all of its polluting problems but can also pelletize them so that they are convenient for virtually any further use.

Most equipment employed for drying and pelletizing chicken manure essentially uses perforated plates that are often manufactured from galvanized and powder-coated steel. Perforation amount of these plates can keep 35 % of their surfaces open to ensure the drying process produced by blowing air is faster. The plates happen to be in constant motion whilst they move from the current of forced air, and a few machines tilt the plates to enable dried manure to fall off onto the plates below which can be in constant motion and further the drying process.

Air that is certainly blown in to these dryers is in high pressure and allows the manure to get dried to 80-85% within 72 hours. This will vary based on the ambient humidity. The drying process also minimizes the making of the fine dust to your large extent. Capacities of drying plants should be in a way that they should be able to dry each of the manure that this layers in a house can produce within 3 or 4 days and get extra capacities built-in.

These systems will not require a lot of energy. The drying of the chicken manure greatly reduces odor, ammonia and the problems of flies, while producing products that could be easily sold in bags and containers as fertilizers for crops.

Double Roller Granulator Working Principle

If you’re thinking about producing fertilizer, you may want to look for something specific. For instance, you might like to quest for a high-performance double roller that you’ll have the capacity to use to make compound fertilizers. If you’re desperate for the proper machinery, these are one of the things you’ll want to consider.

Learn More About What Exactly You Need

Before you spend money on equipment similar to this, you’ll want to determine just what you’re trying to find. There are many different options in relation to this kind of fertilizer machinery, and you’ll desire to find an option which will work efficiently for you.

Research these sorts of machines so that you can find out what they do and the way they operate. Think carefully about the kind of plant you’ll be operating. Once you’re conscious of what your requirements are, you’ll be capable of choose something that suits all your needs.

You should also make an effort to gather more details relating to your options. Should you research a few of the manufacturers that will make these sorts of machines, you’ll be able to find the brands that are a good fit to suit your needs.

Look For The Best Options Which Can Be In Your Budget

The fee for this kind of machinery may differ wildly based on everything you find yourself buying. You need to think of some sort of budget and try to stay within that budget. You ought to focus on finding some of the finest options that happen to be affordable to suit your needs. If you’re capable to increase your budget, you’ll be able to select something you might be content with without spending money which you don’t have.

When calculating a budget, you’ll want to consider the initial value of your machinery along with what you’ll be spending as time passes. In many cases, high-performance machines consume a great deal of energy. Think of these sorts of costs when you’re looking to decide if a piece of equipment is really budget-friendly.

Choose A Reliable Vendor

It’s important to find a high-performance bit of machinery that will work well to suit your needs, but it’s equally as esseDontial to locate a vendor that you could trust. You’ll want to purchase the thing you need from your vendor that includes a big assortment of products available, and you’ll want to make use of a vendor containing stellar customer care.

Employing a dependable vendor can solve a lot of potential problems for yourself. For those who have questions about the machinery you’re goingto be buying, you’ll be capable of getting answers. If you wind up having a problem with your order, you’ll be capable of getting the issue resolved. Working with a trustworthy vendor means you won’t ought to compromise on what you would like. You may ensure that your needs are met.

Getting a high-performance double roller which can be used to make compound fertilizers isn’t necessarily likely to be difficult. Once you know what to look for and where to look for it, you’ll be capable of invest in a machine that you’ll be delighted with.

Powder Granulation Tech

A granulator machine is some industrial equipment that turns fine powder into granules via some physical processes which make the particles within the powder stick together. Any undersized granules that emerge from the machine are returned for the first stage in the granulation process being enlarged again. A granulator can also be often called a pelletizer and is a common bit of machinery from the compound fertilizer manufacturing industry.

Organic fertilizer production line with new type granulator

There are numerous disadvantages to powder and granulation technology has revolutionized production lines in numerous industries. Granulation machines happen to be particularly useful to the pharmaceutical industry, as medicine powder can now be compressed into tablets and capsules containing exact dosages.

With regards to granulating organic fertilizer powder there is a selection of different ways that can be used. Probably the most popular granulation methods include wet granulation, ammoniation granulation, compaction, prilling, melt spray granulation, and steam granulation. The granulation methods can also work with any type of fine powder. Wet granulation is utilized when the powder requires the addition of a binding agent to facilitate granule formation.

There and various sorts of fertilizer pelletizing equipment in the marketplace for creating organic NPK compound fertilizer pellets. A number of the equipment available includes rotary drum granulating machines, disc pan granulators, and double roller press granulators. You should choose equipment designed to work best with powder you need to granulate.

Pan granulators use centrifugal force to pelletize powders. They are a common sort of fertilizer granulator because they are inexpensive and simple to maintain. A powder drum pelletizer is a lot more best for large scale production than disc pan granulators. If you plan to perform a huge-scale fertilizer manufacturing business, an electric power drum granulating machines is likely to be a smart investment. The SXZGZ-3210 model, by way of example, has a capacity of 30 tons each hour.

The positive aspect of double roller extrusion granulating machines is that they take advantage of the dry granulation method. This means that businesses don’t need to purchase any drying equipment, because the moisture content of granules produced is low. A double roller extrusion granulator is fantastic for a tiny-scale production line when coupled with a screening machine. A screening machine removes unqualified granules through the end product, to enable them to be sent back for re-granulating. The granule diameter the SXJZ-2T model, for instance, produces ranges from 3mm to 10mm.

There are many explanations why it may be useful to turn powder into granules. As an example, in terms of storage and transportation, pellets are much more convenient. Powder can simply spill during transportation and piles of storage powder may be blown away. Granules also have a longer quality guarantee and will last over 24 months in storage.

When choosing any sort of powder granulating machine there are lots of other pieces of equipment that you just also need as a way to setup a competent production line. A few of the equipment you might need includes batching systems, mixing equipment, crushing facilities, screening machines, coating equipment and packing machine.

What can you do with a windrow compost machine?

Composting is among the most effective processes that takes care of your organic waste in your farm. And in addition it essentially provides your flower plants and vegetables using the nutrients they readily desire for healthy growth. However, one of the many things you’ll ever use in the composting process is a compost windrow turner. Our article features some great benefits of using a compost windrow turner for your personal composting project.

 

Compost windrow turners have been reported to be quite reliable, exceptionally long service life and also extremely efficient and pretty low maintenance. They also have been known to be extra hardened to support operations and they also even have a pair of completely replaceable steel blades. However, the steel blades were positioned to the drum to ensure that the materials added were completely blended. And when we say completely blended, we imply that each section of the mixture was properly blended up to the windrows base.

Along the way, the type of material around the outer ends are taken to the center when a peak is actually created since the material travels from the bottom to the top level. However, this produces the same effect like this of any chimney and it continues to permit both oxygen and CO2 to flow. And in case you’re looking for technical support, all that can be provided through the windrow turner manufacturer you’ll be given database calculations, consultations, monitoring, and in many cases online batch tracking for your projects.

If you’ve ever composted before, you’re already likely to know that as soon as your pile is allowed to breathe, the composting process becomes a lot more efficient. So, it’s best to turn in and open building that permits much more being exposed to air. And it’s best to also keep in mind that only if open to enough oxygen will your microbe activity increase. Hence, it is essential to ensure you turn your windrow.

When it comes to the quantity to times that you turn, you’re planning to have to monitor the conditions. So, make sure to take the temperature using a temperature probe. However, you’re likely to have to turn your pile a little bit more to ensure that you activate the breaking down process successfully. Throughout the space of two weeks, your pile will need far less turning considering that the max temperature would have been reached.

In case your process was a complete success, you’re end product will be of the very best quality. And you’ll locate a rich high-quality product awaiting you just a space of 6 weeks. Whenever your process works well and efficient, you’re gonna reap be great things about not just a high product but additionally a safer product for your environment. Along with your surrounding may also be cleaner.

While we conclude we have now just considered the various advantages that could come with the use of the compost windrow turner. And that we have discussed some key elements from the process. So, don’t forget that the turner is top quality, consistent, produces a pathogen free product, they may endure a few of the toughest varying weather conditions and they are generally extremely effective.

Composter Selection Tips

In relation to buying your personal composter, you’re going to have a tough decision to help make. This is merely because of the fact there are quite a few different leading composters in the markets. However, it’s best to bear in mind that composters will be the furthest thing from magical. Our article features some pointers to take into consideration when selecting a composter.

The composting process only becomes successful when some small yet important needs are met. And you’ll also have to facilitate the needs of your decomposer organisms. By doing this, you’ll need to ensure that they have accessibility to enough nitrogen and carbon in addition to aeration, moisture and enough mass to achieve the specified temperature.

So that you can go with a composter, you’re going to should retain the size under consideration. One of the many factors in composting will be the size and also this even proceeds to get the largest limitations you could face. If you’re working with a small container including 1 cubic meter, you’re going to need to make sure that both temperature and moisture along with air is correctly maintained. This is simply since they are the most important factors the determine the pace of your own process so, if you’re in somewhat of a rush, you’re planning to must really put some thought into the size of your container.

In addition, you’re also likely to must take into account the weight of the bin. Through the composting process, you’re gonna should turn your pile. And if it’s not really a tumbler, you’re going to encounter some issues when it’s time for you to lift it. So, make sure you select a thing that is easy to maneuver.

The height from the composter is likewise another important factor. Along the way, you’re going to must move your organic materials in to a container. So make sure that you can reach easily in the composter as you may empty it. This may cause your work easier since you don’t need to hoist above shoulders.

In terms of the assembly process, composters usually need some assembly. So, make sure you use bolts or screws that can last much longer than plastic tabs. And it’s also a good idea to look for joints which are quite sturdy. This is certainly due to the fact that loose connections can fall apart pretty easily.

It’s also a wonderful idea to keep an eye out on your own lids and how that they open. Take into account that you’ll be working together with your hands so select an issue that doesn’t need you to hold the lid up while you work. And your lids will also have to be secured pretty tight to prevent pest from entering your composter.

When selecting a composter, it’s also a very good idea to search for drainage and aeration holes. Water and air are essentially important so you’ll need to make certain that these things will be in perfect order when your lid is tightly secured.

When we conclude, we have now just investigated some pointers for picking out a composter. Remember to select something that suits your requirements. And it’s also best to bear in mind that you’ll want the perfect temperature and moisture to your process to finish quickly!

Guide to Operate a Poultry Dung Granulator

For those who have a chicken farm, your best option that you can make organic fertilizer through the poultry manure is via the organic production line. Poultry manure pellet machine is a vital section of the production line. It might be extremely helpful to make poultry manure pellets. While you may think you are able to handle the complete process by using both your hands, employing a pellet making machine is actually a wise choice. By doing the work all by yourself, you can expect to spend lots of time as well as since natural fermentation requires a lot of workforce.

If you utilize a poultry litter pellet making machine, however, all you will need to do would be to feed the powder fertilizer in the chicken manure granulator. You won’t must wait for long that you should get the poultry manure pellets. Besides being simple to operate and control, the pellet machine has high-quality, which means you achieve efficient production.

What’s the function of the poultry dung pellet machine?

Although chicken manure contains a good amount of organic matter, the unfermented chicken dung consists of nematode, coliform, as well as other germs. These might bring pests and cause injury to the plants. Should you be considering to make organic fertilizer from chicken litter, therefore, it’s a good idea to ferment materials initially. Once you crush the materials in a fine powder, after that you can stick them into the granulation equipment.

There are various kinds of granulators around for varying needs. Such as organic fertilizer polishing machine, rotary drum granulator, disc granulator, rotary drum churning granulator, new type double roller extrusion granulator, new type organic fertilizer granulator, etc. The newest organic granulator along with the rotary granulator are best for chicken manure fertilizer manufacturing.

Poultry manure granulating machine working principle

Typically, the latest version of organic fertilizer granulator uses the best-speed rotary mixing force as well as the accompanying aerodynamic force. This makes sure that the fine powder material available in the equipment obtains continuous mixing, granulation, densification, spheroidization, as well as other processes before you achieve the aim of granulation. The particle’s diameter size could be properly adjusted through the spindle speed and the level of mixture material. Generally, as soon as the mixing amount is low, the rate is high, and the particle is smaller. The the other way round is additionally true.

Poultry manure pelleting process

– Due to the high level of moisture available in the poultry manure, you’ll require try using a poultry manure dewatering machine or even a solid-liquid separator machine to get rid of the liquid from the raw material.

– Utilize the compost turner to ferment the poultry manure. You may also then add wood dust, straw, or leaves to manage the C: N ratio of fertilizer.

– Make use of a semi-wet material crusher for crushing the raw poultry manure.

– Granulating is a crucial area of the production procedure of poultry fertilizer, particularly when you’re looking to make fertilizer that is certainly both very easy to store plus more beautiful. A rotary drum churning machine should be useful.

– Finally, you’ll get the fertilizer that you can apply straight to your farmland.

Where can you use powder granulator

Where you can use a powder granulator machine? Well, there are lots of places in which a granulator machine comes in useful. Here are the applications of heavy-duty industrial granulators:

NPK Fertilizer Manufacturing Industry

One of the most common uses of double roller granulator machines is in the compound fertilizer manufacturing industry. The machines are utilized to turn any sort of powdery dried organic materials and NPK fertilizer materials into high-grade compound fertilizer pellets. What’s more, when paired with bulk blending fertilizer production line equipment, the machines be used to produce premium quality mixed fertilizer granules.

Pharmaceutical Industry

Within the pharmaceutical industry, granulator machines can be used to turn drug powder into pills and tablets. The advantage of turning medicine powder into hard pills is that each pill contains a precise dose of the medicine. Ahead of the invention of granulation machines, it was actually challenging to distribute pharmaceutical drugs which come in powder form to consumers within an effective manner.

Chemical Industry

Plenty of solid chemicals might be turned into pellets utilizing a powder granulator machine, for example oxides, cyanuric acid, etc.

Nutritional Supplements

Such as the pharmaceutical industry, a double roller granulator could be used to convert various supplement powders into capsules and pills for convenient consumption. Take into consideration each of the products you get in nutrition stores which come in pellet form like multi-vitamin pills, sleeping aids, herbal extract capsules, etc.

Daily Commodities

There are numerous everyday products that have been processed employing a granulator machine for easy packing and distribution. Some of those products include soaps, salt granules, washer detergents, dyes, paints, etc.

Animal Feed Manufacturing Industry

A dry granulator machine may be used to pelletize any kind of dried fodder that includes a moisture content of under 8%. Needless to say, the dried fodder has to be shredded utilizing a crusher machine before it entering the granulating machine. Animal feed pellets are simpler to distribute and store, and they could be formulated with key vitamins, minerals, and medications. Granulators are also accustomed to make dry domestic pet food and pet treats from various raw materials.

To be honest that granulator machines are really versatile and possess a wide range of applications in a cross-area of industries. Additionally, it worth noting that there are lots of several types of granulator machines available on the market including rotating drum pelletizers, disc pan granulators, churning teeth horizontal pellet mills, double roller granulating machines, flat die pelletizers, rotary gear drum granulators and much more.

You also need to understand that we now have two different granulation methods: wet granulation and dry granulation. The particular method useful for processing depends on the character in the raw materials. During wet granulation, as an illustration, a binding agent, like ethyl alcohol, has to be added to the raw materials to promote larger particle formation and stop separation of formed granules. Moreover, wet granulation methods typically require the use of drying equipment, as being the granules produced often have a great moisture content.

NPK Granule Making Machine Types

NPK fertilizer granules are made using NPK granulation machines. With regards to buying NPK fertilizer granulation equipment, it’s crucial that you know that you have two various methods of granulating fertilizer: wet and dry. The dry method utilizes extrusion force to press dry powder into pellets. Meanwhile, when working with wet drum pelletizers, liquids should be put into the raw materials to supply an adhesive force for granulating. A dry granulation pelletizer is among the most critical items in an NPK compound fertilizer production line.

Double Roller Press Machine

This kind of machine produces organic fertilizer pellets using extrusion force and does not require any drying processes. The double roller press pellet machine can function at room temperature and could be used to manufacture fertilizer granules in a range of sizes and shapes. During extrusion granulation, every one of the raw materials are vigorously aggregated under high-pressure. The resulting powder is going to be squeezed between rollers to make granules. Since no drying or cooling of fertilizer granules is required, double roller extrusion granulators are ideal for small to mid-sized organic fertilizer manufacturing plants that have limited funds for investment in equipment.

Wet Granulation Technology

Wet granulation contributes to fertilizer that includes a higher moisture content, hence the end product requires drying, cooling and solidifying processes. The four kinds of machines that you can use for wet granulation include rotary drum granulator, spray granulation machine, tower spray granulation machine, and disc pan granulation machine. Furthermore, the liquid added in the wet granulation process should be non-toxic and volatilizable. Common additives used are isopropanol and ethyl alcohol. The liquid must include binders otherwise the very last product will separate during the drying process.

Disc Pan Granulation

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The main advantages of a disc pan granulator are that it is a good deal less expensive than a rotary drum granulator and contains a wide range of applications. The disk is manufactured from strong iron material, making it durable and stable. The inside of the pan is coated in an anti-corrosion plastic glass lining, which happens to be an easy task to maintain. During operation, the machine produces little noise and is known for its reliability. Disc pan granulators are utilized in compound fertilizer production lines that manufacture 50 plus,000 plenty of fertilizer pellets annually.

Finishing Processes

After granulation, there are additional processes required to complete NPK fertilizer production. If a wet granulating machine was applied to generate the pellets, drying and cooling processes are required. You could buy drying machines created specifically for drying and cooling NPK fertilizer granules.

The next stage is the screening process. In that process, unqualified pellets are removed and delivered back for the crushing part of the production line. You can get different screeners according to your sieving specifications.

The coating process follows the screening process and is used to give fertilizer granules a smoother finish and also improving their physical characteristics. The packing process is definitely the final stage of production. To improve production efficiency, many companies put money into automatic weighing and bagging machines.

How to choose a qualitt compost machine

How For The Greatest Form of Compost Making Machine For Your Company

Compost is nothing else than recycled organic matter that’s very abundant in nutrients, and therefore an excellent soil conditioner. While it costs almost nothing to make compost, you’ll need raw matter along with a special machine. There are numerous things you should use as raw matter, the most prevalent being sawdust pellets, fruit and vegetable scraps, coffee grounds, chicken manure, dead leaves, grass clippings, and also some other type of kitchen and garden waste.

Deciding on the best compost making machine depends on several factors such as the raw materials you’re gonna use, the sort of area you reside in, as well as your willingness to make the compost manually. In the event you intend to make compost to market it to third parties, you’ll need to have a different type of equipment compared to average homeowner seeking to compost their waste.

To start with, you need to determine the volume of matter you need to process per day. Compost machines for commercial and industrial purposes can process from 25 kg per day to 2 tonnes per day. As this is a significant wide selection, you have to narrow it down by determining your actual needs. Always allow some room for growth, if your business develop faster than expected. It wouldn’t be too nice to outgrow your equipment inside the first year of activity.

The productivity rate is another thing to keep in mind while shopping around for the very best machine to create compost. Should you need each of the speed you can find, you’d better try and get a fully automatic machine. Just in case productivity doesn’t matter as much, you really should select a semi-automatic machine instead.

Whatever your option, make sure that you select a machine having a powerful inbuilt shredder with solid blades, so that you can process including the hardest matter. Make sure that the potency of the motor matches the ability of the shredder. In reality, you’ll only want a shredder if you intend to process hard material food waste such as bones. Or else, it will save you a lot of money by deciding on a machine without shredder.

A great machine should also have a mixing chamber, power heaters, a gas exhaler plus a liquid fertilizer squeezer. The parts of your machine which come into experience of organic matter need to be produced from stainless. This will prevent them from rust and definately will extend the useful life of your machine.

Since composting in not much of a mechanical process, you must ask all manufacturers of these equipment for their compost quality certificate. This is basically the only method to make certain you’re likely to produce high-quality compost.

As a result machines aren’t cheap, you shouldn’t buy yours from your first supplier you encounter. Always seek for around three quotes from different manufacturers. In addition, check out the work experience along with the client references of all the companies in your shortlist. Even though such machines should include a good warranty, it’s usually safer to make the purchase from a respected manufacturer with the effective customer support department.

Granulator Fertilizer Selection

Place to go

Creating an organic fertilizer production line needs a solid business plan and high quality equipment. It also demands a steady flow of animal manure, but that shouldn’t be described as a problem on the farm. Choosing the right tools are also an easy task, provided that you know what you need to accomplish regarding yield and productivity. The largest challenge is to discover a reliable supplier to purchase your machine from. This post explains where to look for such industrial equipment manufacturers and ways to choose the most trustworthy one.

Pan granulator

Online methods

To start with, you may use your favorite online search engine to look for for fertilizer granulator machines. The largest manufacturers of this kind of equipment have compelling websites where they showcase their best equipment along with the technical specifications of each kind of machine. By taking a look at a number of these website pages, you’ll make yourself a perception in regards to the biggest players out there and about their fertilizer granulator machines. When you are at it, be sure to search for client testimonials and reviews, since they can help you exclude low quality equipment and unreliable suppliers. Also, it may help to check out the work experience as well as the quality assurance certifications of all the these manufacturers.

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By trade directories

Search engine listings can provide enough options. However, not every equipment manufacturers purchase developing and promoting websites. Some of them decide to sell their product in business and trade directories. These web portals could be another excellent place to start to your research. Alibaba, as an example, will be the largest online directory of China businesses. Their members want to reach out to clients in the U.S. and then in many other parts of the globe. One of the better reasons for having such directories is they can increase your homework quite a bit, while they provide you with multiple options at the same time. Besides, all manufacturer pages on these directories feature client ratings and reviews. By picking companies with high seller rates and with positive reviews, you boost your chances to discover a reliable fertilizer granulator machine supplier.

Client references

Client references may be another excellent method to check how reliable a definite clients are. If needed, you are able to ask these manufacturers to present you the information of some of their other clients. Contact these to question them regarding their knowledge of that supplier. Keep in mind that quality and price are very important, nevertheless they aren’t everything that matters. The grade of the customer service department may also make a significant difference. If your machine stops working and you also need someone to help you sort out of the problem, you won’t be too pleased to wait for weeks until you’re going to discover a solution. The ideal suppliers are the type that offer additional services that cater to the actual needs in their customers. Maintenance, repairs, and customer support are among the most essential things to look for when selecting your supplier. Your option will have a direct effect on the profitability of your own fertilizer making business.

Large Size Compost Equipment Selection

With the large number of those who are looking at gardening exercises and also the great number of citizens who practice farming, the sale of compost could be a very lucrative venture. Compost for sale could be manufactured in small amounts or perhaps in bulk through the help of large-scale composting equipment. This information will discuss the advantages of using massive machinery to make compost for sale.

Large equipment usually utilizes mass production techniques. Should you be producing compost using large scale equipment, it will be possible to automate lots of processes. Though large-scale equipment requires plenty of monitoring, you may greatly minimize the labor requirements that occur during the production stage. If you work with small-scale production equipment, there exists a high probability that you will want plenty of employees to man the machine.

With large scale equipment, it is possible to create standardized products without lots of effort. For most equipment, all that you will want is usually to input the required settings and they can produce the desired goods using the right precision. With massive production, there is a lot of accuracy since machines do not require constant re-calibration.

When you use large scale equipment, you can expect to easily have the capacity to serve the requirements plenty of your prospects all at one go. This is because, you will be able to create goods in big amounts. As an alternative to your clients the need to make orders after which wait as you may produce compost, they will be able to find their desired product ready for usage.

You will also have the capacity to improve the pace of production meaning you will be able to improve your supply reach. This essentially means that you will be capable of respond quickly on the needs available in the market. If you work with small scale composting equipment, you are able to lose customers to other manufacturers who can easily produce goods speedily if they are ordered.

Large equipment usually provides for more efficiency from the production process meaning that you will be capable of making more savings when producing compost. When goods are made in large quantities, there may be less expenditure per unit produced meaning more savings.

Since the compost will be sold on an industrial basis, large scale production means that you will be able to earn more profits in the shorter length of time. This is because it is possible to produce plenty of compost which can be purchased by customers at one time.

For those who have large production equipment accessible, it is possible to be capable of diversify your product line quickly. With small scale equipment, you may only achieve this much at the same time. However, using the capability to mass produce, it is simple to produce sufficient numbers of one sort of compost today and create another type of compost in bulk the following day.

If you are thinking of purchasing massive composting equipment, you ought to understand that the capital needed for a good investment of this kind could be huge. Do thorough research and acquire top quality and original equipment that may be highly durable. You must also be aware of the flexibility in the equipment that you are planning to purchase.

Poultry Waste Composting Machine Basics

Why to choose a poultry compost machine?

Poultry farms usually have lots of waste being generated on a daily basis. However, with a poultry composting machine you’re going in order to turn your poultry waste right into a profit. As well as this can be achieved inside of weekly. Our article features the poultry composting machine plus the various benefits it provides for investors.

How to contorl the odor?

When poultry waste is composted, your end item is totally free of foul odors, harmful pathogens and it is extremely clean. And you’ll have the capacity to use it is an additive for your plants. Along the way, all that is very needed is a suitable yet sufficient level of dry carbon. These can include sawdust, straw and various other carbon sources.

How to choose a realiable manufacturer?

The best manufacturer has created an insulating poultry composter which creates the perfect environment for wearing down the organic matter used. And it also even makes certain that the insulation retains enough heat. Heat is amongst the most important factors that is required for your composting process to become complete success. And yes it even speeds up the complete process resulting in a more effective turnover.

Furthermore, since the drum is turned, the information beings to discover a air flow. Aeration can also be necessary for the composting process because it ensure that the temperature will go to the optimum temperature very quickly. Hence, the different aerobic microbes are in an ideal environment.

After composting, what machine can you use for mixing?

Once you actually turn your poultry composting machine, it is going on to mix the carbon source and all of the materials are composted during the process. It goes on to ensure that in addition there are no spots that are left cold. Hence the method goes smoothly. Moreover, the overall process and machine creates some benefits for anyone who invests within it.

Key factory-budget

Money is a big factor within any industry and a lot of cash is saved during this process. This can be because of the fact that you’ll be saving on labor cost, along with fuel given that you don’t need any for that process to get going. And also the poultry composting machines also have a guaranteed long service life as a result of way that they were constructed.

Benifits

Composting your poultry waste even improves your entire biosecurity. When you compost your materials, you reduce the quantity of rodents, wild birds and also scavengers which come seeking something to enjoy. And you’ll likewise be able to finally not have to worry about the neighbors dog that comes because of the huge selection of scents.

You’ll also stay away from in the vehicular traffic that will occur as a result of service vehicles arriving at collect waste materials. Disease causing pathogens can also be gonna be destroyed and you’ll likewise be able to dispose of things pretty quickly. Moreover, the general excellence of the environment is additionally improved.

To the environment

Increasing the environment is among the greatest things that you could did. And every one of this is simply because that fuel isn’t burned and there’s a chance which you won’t need to light fires many times to handle organic waste. Additionally, getting rid of these materials have to have the least energy.

Since we conclude, we now have just considered the poultry composting machine. So we have looked at the key benefits that come from using it. However, it’s best to keep in mind that you shouldn’t handle any kind of waste without a set of gloves.

Fertilizer Mixing Equipment Working Principle

Fertilizer mixers are mainly used as a form of blending. And these come in very handy when it comes to producing fertilizer. And there are also some pretty top notch manufacturers that started to produce both double shaft and single shaft fertilizer mixers. Our article features some good information about how exactly the fertilizer mixer works.

Compost Mixer for Sale

Horizontal Mixer

With regards to the whole process of fertilizer granulation, it can be necessary how the mixture be mixed inside an even manner and according to a specific formula. Consequently, mixing equipment is a must from the fertilizer processing industry. During the mixing process, there is usually the issue of low material residue and mixing uniformity. Hence, mixers are widely required for mixing the raw materials.

Horizontal compost material-batching mixer（double shafts）

Double shaft mixer

This is achieved for compound fertilizer production as well as for organic fertilizers. In the case of a double shaft fertilizer mixer, you can use it when it comes to mixing and humidifying your mixture on an exceptional finished product. The horizontal mixer consists of a frame, mixing part as well as the transmission part. Because the desired number of powdered material flows into the blenders mixing tank, a pressurised stream starts to spray on your raw materials.

Vertical organic pan compost materials batching mixers technical parameters

Pan Mixer

Then, the motor produces the pace to operate a vehicle the pace reducer which rotates the blenders main shaft. Welded onto the main shaft are several spiral blades which continue to blend the types of materials evenly. After this is achieved, they go on to create some balls that all have the appropriate uniform content of moisture. Whenever your materials are fully mixed, the discharge port beneath the tank opens as well as your perfectly mixed materials will likely discharge and go on the fertilizer granulation machine.

As a result of angles of the mixing blades, your mixture will likely be mixed in an effective, yet quick way. Plus it doesn’t even matter the size of your fertilizer being produced. In addition, your blender is likewise able to mix materials that contain around 30% moisture or rather some very viscous materials.

In relation to the functions of the fertilizer mixer, there’s quite a few to benefit from. The residual importance of materials can also be significantly reduced due to the fact that you will find a special minimum clearance in between the mixer body and also the rotor. Materials are now finally capable of being mixed completely evenly. Along the way, materials for any size can be accommodated and simply crushed for production.

On account of the entire fertilizer mixer design, anyone can be relaxed as it is more user-friendly. In fact it is very simple to preserve. The mixer also allows faster mixing as well as faster discharge speeds. And also the stainless-steel blades are perfect given that they give users a longer lifespan given that they don’t wear easily.

While we conclude, we now have just looked at just how the fertilizer mixer works. And we have also considered the key features which come with it. The fertilizer mixer makes your task easier and it also will give you a great end product!

Pan Granulator Details

Fertilizer come in a variety of many forms, from powders to sticky solids, and granules. Among the finest reasons for having granulated fertilizer is that it is quite an easy task to handle, store and transport.

Pan granulator

Pan granulators are an excellent option for making organic granulated fertilizer because they are easy to use and quite inexpensive, enabling producing large volumes of fertilizer with minimal intervention. Machines are listed when it comes to their annual output capacity, and pan granulators offer a good balance between large outputs and reasonable prices.

Flexible and Reliable

Pan granulators are an excellent choice for making organic fertilizer because they produce a high yield of easy to manipulate granules, and will handle a selection of different organic materials. Some machines, like the spherical granulators, can work with poultry manure without having to dry the output first. Others will need organic matter to be fermented before they may assist them.

OLYMPUS DIGITAL CAMERA

Granules can be ball-shaped or cylindrical dependant upon the type of machine. Both types of granule are easy to deal with and transport, making pan granulators handy for those who need to work with a lot of fertilizer.

Effective Quality Control

If you are working with crop fertilizer you want to ensure that the product you make is acceptable for that crop that this will b used with. Quality control is essential. The raw materials as well as the end product should both be tested to ensure the pH, density and melting point are as expected. Visual tests can provide a good indication of the state of the fertilizer, especially if it is a seasoned person examining them.

You will find strict requirements in the nitrogen and phosphate content which is allowed in commercial fertilizers, for safety reasons. It is also important to make certain that any byproducts are safe too. Remember that only a modest amount of the nitrogen which is incorporated into the average fertilizer will likely be taken up by the plants. the others will run off to the groundwater, and might then contaminate water to drink. Because of this, the makeup of fertilizer ought to be strictly controlled.

Pan granulators give lots of control towards the maker from the fertilizer, enabling you to precisely make up the solution that will be put into the pan, controlling the concentration to exact levels. It is possible to test the remedy before spraying it on the solids, and you could regulate the temperature, to achieve the required consistency as soon as the fertilizer end product is released.

Granulated fertilizers are far less difficult and cheaper to deal with than manures. You can still find benefits to using manure when it is readily available near to the farm. However, for those unable to source manure for fertilizer with a big enough scale, granulated fertilizer is efficient and affordable. There are many that are testing treating sewage to take out harmful chemical toxins since sewage also contains the nutrients that might make good fertilizer, but up until the technology exists to achieve that reliably and safely, pan granulators offer a practical solution.

Organic Fertilizer Machine Details

Top Strategies To Make Organic Fertilizer with Best Matched Fertilizer Machines

If you’re trying to find the perfect mix of organic fertilizer, it is possible to literally whip increase your own by incorporating simply ingredients from around your home. Organic fertilizers can be made out of numerous things found such as banana peels, egg shells and in many cases coffee grounds among others. Our article features some of the finest strategies to make the own organic fertilizer.

To start with, we’ll take a look at banana peels. Consuming a good serving of banana can go a long way and it will even enhance several of the potassium that you’ve lost. And you also know who else can usually benefit from additional added potassium, your roses can. So, you can easily devote a peel or two burying them under some mulch for these to compost and before very long, you’ll have far more blooms.

Second is the application of coffee grounds. If you’ve got plants that thrive on a little bit more acid such as azaleas, tomatoes, roses and even blueberries, you can include some coffee grounds to your soil. You can easily sprinkle or even mix up a batch of coffee and water and pour it like if you were watering your plants. Soon enough you’ll see your plants flourishing much more than before.

Next is employing egg shells. However, you’ll need to ensure they may be clean so be sure you wash them before crushing them. Then all you’ll have to do is mix them in the soil if you’ve got peppers and even tomatoes. Using this type of, you’ll be preventing blossom end rot and you’ll soon possess some really beautiful fruits that you could even save for seed keeping.

You can also make fertilizer from seaweed and you also don’t should wash them before making use of them. And both fresh and dried can be simply utilized for your soil along with your plants. You’ll simply should soak some chopped seaweed in a few water for a couple weeks and after that you’ll be able to use it drench your foliage and soil. Furthermore, you can even test out seaweed and blend it with several various tea fertilizers.

And when you’re growing some weeds with your garden, we’re here to let you know that you’re already growing the perfect mixture of fertilizers. Yellow dock, horsetail, nettles and even chickweed just to mention a few are excellent for homemade fertilizers. And so as to make utilization of them, you’ll simply want to make a compost pile and add some of the dried weeds into it.

If you’ve already got a proper compost pile and you’re simply looking to enhance your beneficial bacteria and microbes, you can just use molasses. You’ll should mix near 3 tablespoons in a gallon water. And also as time progresses, you could start watering your plants together.

When we conclude, we have now just checked out some pretty intriguing and proven strategies to make organic fertilizers. While adding ferts, you can even experiment as time passes as well as make your own special blend. However, make sure to exercise safety when performing activities. More Detailed Info on Organic Fertilizer Production Business, go here.

Bagging Machine Basics

How To Find A Fertilizer Bagging Machine For Commercial Manure Packing

If you want to sell manure to get a profit, you’ll must find a way to pack this fertilizer to be able to deliver it in your clients. The best way to get it done is to use a fertilizer bagging machine. Finding the first is easier than you imagine. Let’s visit a few places where you can get such equipment from.

The most convenient reaction you can have is to try using the search engines to seek for fertilizer bagging machines. You’ll surely find several suppliers of this sort of devices, and also some industrial and global trading directories that list equipment sellers as well as their products. In any event, you’ll should undergo thorough research so that you can decide on a reliable manufacturer to buy your machine from.

Before proceeding, you need to determine the best specifications and the sort of machine that could best meet your needs. As you probably know already, you will find granular and powdery fertilizers. Each of them requires a specific kind of fertilizer bagging machine, so you’ll have to know without a doubt what kind of fertilizer you’ll would like to sell. Actually, there are machines that really work with both kinds of fertilizer. They have a control cabinet that lets you set all parameters in line with the sort of manure you would like to bag. However, this solution will come with a higher price, which means you should assess your requirements cautiously before making this decision.

Next, you’ll ought to decide if they should select a packing scale without bucket, or single or double bucket automatic packing scales. When you purchase a packing scale without a bucket, you’ll must make sure the discharge pot features a gravimetric sensor. This is basically the device that controls the load of your own organic fertilizer. The main advantage of this option would be its relatively more affordable as well as its better accuracy. However, the bucket from the packing scale means a scale hopper. This method includes a much higher efficiency, because the machine directly prepares a particular amount of fertilizer and fills it inside a bag without delay. Furthermore, when you purchase the double bucket scale, it is possible to set two different bag weights for the commercial manure packing.

Most machines feature predefined bag weights. In the event you need a packing size that doesn’t come by default, you have to talk with the device manufacturers if they can adjust this parameter suitable for you.

Whatever your preferences, you’ll should do all things in your power to pick a reliable manufacturer to buy your equipment from. Besides, you must compare at least two or three quotes from different providers, to make sure you get the best value. For the accurate comparison, ensure that you send exactly the same information to any or all potential business partners. Also, check out some client references or testimonials to eliminate unreliable suppliers. Finally, select the supplier that provides you the best value for money. This doesn’t really need to be the cheapest one. With regards to such equipment, quality would be wise to come first.

Cattle Dung Machine Basics

Making Cow Dung Into Fertilizer

Cow dung or manure can easily make a great fertilizer, if you are taking the best steps. Fresh cow manure can have high quantities of ammonia which can burn plants also it can contain excess salt which happens to be damaging to the soil. To utilize cow manure inside your garden, you need to transform it into fertilizer by composting it.

Get Yourself Ready For Your Compost Pile

If you want to turn cow manure into fertilizer, you want a compost pile. The pile must be positioned in a shaded area away from plants. If there are actually trees too near to the pile, their roots will become the compost and this might cause problems. The place you select must be large enough for a 3 to 4 sq . ft . pile with some space for turning.

Upon having a spot, you will have to prepare the region. To start out, you need to dig a trench for proper water drainage. The trench should then be engrossed in twigs which can be strong enough to support the compost pile.

Creating The Compost Pile

After preparing the spot, you can start creating your compost pile. This is done by layering the cow manure and dry organic materials. The manure will start to break up and mix with all the organic materials. While this happens, the minerals that cause damage to plants along with the soil will disperse to manageable levels.

To start out layering, you will have to lay down 3 inches of dry organic material. This material would include grass clippings, leaves, and animal bedding. The layer should cover the entire square section of your compost pile. You must then moisten the layer with some clean water.

The next layer will likely be cow manure. You should keep this layer to around 2 inches. The layer will have to be moistened prior to continue. The other pile might be a repeat of such 2 layers till the overall pile is around 4 feet tall. It is essential that you water the pile as you may build to make sure that it can be damp throughout. The last layer in the pile needs to be soil which covers the complete top of the compost.

Turning The Pile

After your compost pile has been built, you need to turn it every 3 days. The pile must also be kept moist, but not wet. It is crucial that you do not overwater the pile. You also need to examine the temperature of your pile.

It is recommended that the temperature from the pile is kept between 120- and 160-degrees Fahrenheit. This ought to be checked regularly and prior to deciding to turn the pile. In the event the compost pile becomes too hot, you will need to transform it more frequently. High heats will get rid of the microorganisms which make the compost through the different layers.

Cow dung will not be found in a garden fresh or partially decomposed. You need to only start to utilize the compost whenever it stops heating in the middle and turns dark brown. This can take a number of months to take place.

Cow Manure Fertilizer Pellet Machine Working Principle

The Working Principle Of Cow Manure Fertilizer Pellet Machine

Do you know what a cow manure fertilizer pellet machine is? This is basically the best equipment you can use to turn the dung of your own cows into fertilizer to make use of on your own crops or even to sell to get a profit. If you know what this machine is but you want to understand its working principle, you’ve come off to the right place. This post explains in layman’s terms how the cow manure fertilizer pellet machine works.

chicken manure fertilizer making machine

This equipment turns cow manure into powder, then it mixes and granulates it as a way to shape it into pellets. Most types of such equipment use discs to granulate the manure to turn it into fertilizer pellets. Such disc granulators can process smaller volumes of cow manure, being therefore well worth the cost for small cattle farms or countryside households. Once you search for the ideal equipment for your personal farm, factors to consider you are already aware what number of raw matter you will probably process each and every day. This will help pick the right machine for you.

With regards to the working principle of these machines, you should know that you will have a pellet mill that uses something between dry and wet granulation. This procedure is preferable generally known as semi-dry pellet making. Everything starts with the flattening in the material just over the opening die. Then, the rolling rollers press the material and force it from the opening. This really is just like the extrusion process traditionally used across many industries. The extruded strip will then be cut with a scraper. It may also break itself, under their own weight. The result is really a load of cylindrical particles with variable diameter. This technique secures a granulation rate of minimum 95 percent, that is as great as you will get. When you use a pellet mill, the moisture content from the material may be more than in the case of using other methods.

The machine works with a screw to manage the stress and an adjustable mold gap. This makes it extremely versatile along with the perfect solution to process all types of manure. Naturally, the cow manure has got to undergo a composting process to be able to work as raw matter to make fertilizer pellets. Consequently you might need auxiliary equipment and devices so as to turn the dung of your respective cows into organic fertilizer for the plants. Should you need to know a little more about establishing such a processing plant, you can ask some equipment manufacturers to guidance and advice. They will allow you to know the process in its smallest details, to help make the best purchasing decision for your personal farm or small enterprise.

Once you are clear in regards to the working principle of those machines, you’ll have the capacity to design a highly efficient production facility which can help you earn a nice living as well as helping your neighbors fertilize their crops with safe, effective, natural, organic matter that doesn’t bring about the pollution in our environment.

Fertilizer Dryer Basics

The Role Of A Fertilizer Drying Machine

The key use of a fertilizer drying machine is usually to dry pelleted fertilizer. Apart from drying fertilizer granular, the fertilizer dryer can also dry fresh animal waste, including poultry waste, horse manure, chicken waste, cow dung, and the like. The device implements aeration-drying technology for reducing the moisture content for sale in materials.

Rotary Drier for Compost Processing

A Fertilizer dryer is an essential equipment in relation to the fertilizer production line mainly because it could dry both pelleted organic and compound fertilizer. The equipment supplies air by utilizing a hot blast furnace. The recent air usually dries materials inside the cylinder. Since the process continues, the rotating cylinder will assure better drying effects. Therefore, the substances will likely be dried evenly. With the help of a rotating drum dryer, coal, biomass, gas, and oil could be useful as fuel for providing air.

The Role of a Fertilizer Drying Machine within the Entire Manure Fertilizer Making Process

An organic fertilizer production line contains five sections:

– fermentation

– Getting ready for granulating

– Pelletizing

– Pelleted organic fertilizer processing

– Packing

So, what role does an organic fertilizer dryer play? Like aforementioned, its main use is with the process of making better pelleted organic fertilizer. How can it cope with processing fertilizer granules?

Once the granulating is done, the granules formed usually have a high moisture content and temperature. Since every organic fertilizer granulation machine employs the wet granulation technology during pelletizing, you will certainly call for a fertilizer drying machine for reducing its moisture content.

Generally, the dryer is utilized next to each other using a cooling machine. After the drying is over, you will have a lot of droplets on the surface containing dried organic fertilizer granules. Additionally, organic fertilizer granular will have an incredibly high temperature. Here, the cooling machine is important. It would significantly aid in decreasing the pellets’ temperature, and also cooling the droplets. Ultimately, you can aquire well-processed organic fertilizer pellets.

It’s important to know you could likewise use this device for the cow manure organic fertilizer production line, plus in compound fertilizer production process. If during granulating, you make use of a drum fertilizer pellet machine, wet stirring granulator, or perhaps a pan granulation machine, this drying machine will greatly help you in making pellets in a better manner.

Fertilizer Drying Machine: Working Principle

The drum dryer machine is not merely popular inside the fertilizer making process, but in addition animal farming. The equipment can dry both granulated fertilizers and fresh organic animal waste. Then you can use these materials for storing, transporting, making feed, and even selling. So, how can it dry the materials?

If you use a bucket elevator to give in materials out of your feeding device, those materials will flow freely in the rotating cylinder on account of gravity. The induced draft fan will likely send heat in to the cylinder to permit heat exchange within the materials. The recent air usually circulates from bottom to top because it sends heat to the materials via heat conduction, convection, and so forth. This type of water formed with the hot materials can create droplets about the pellets’ surface. Lastly, you are able to collect the well-dried materials from your discharging port.

Rotary Drum Granulator Basics

Just What Is A Rotary Drum Granulator And How Would It Work?

A Rotary Drum Granulator the type of molding machine that is certainly frequently used to make materials into specific shapes. This machinery is probably the primary pieces of equipment utilized in the fertilizer industry and it is applicable to both cold and hot granulating. It is also used for mass production with regards to low, medium, and concentration compound fertilizers.

Rotary Drum Granulator-Compost Pellet Making Machine

How Can The Rotary Drum Granulator Work?

In the Rotary Drum Granulator, powder or fine materials are bound together which result in larger granules or particles by using a more uniform shape. This action transpires when the powder is tumbled brought on by the rotating drum.

The process of tumbling is usually only portion of the process to get granulation. There are usually other additives which can be used in order to successfully bind the powder or particles together. By way of example, with regards to agglomeration or wet granulation soluble binders or water is used to create granules that are able to maintain their strength and shape after the process of drying.

In Melt Spray Granulation, solids are first melted before it is sprayed across a curtain or bed in the materials that may undergo granulation. Reactants can also be used with regards to ammoniation granulation.

Over and above using reactants, sprays, or additives, the Rotary Granulators usually also have specialized flight internals, plows, or lifts. These parts offer added drying, mixing, or/and cooling that is required to create agglomerates or granules.

The Working Principles From The Rotary Drum Granulator

The Fertilizer Granulating Machine is one of the more valuable items in terms of the creation of compound fertilizers over a large. When it comes to adding vapors and steams, the raw materials within the drum become uniformly-humid through the whole process of granulation. From this point several chemical reactions occur. In this type of machine, the particles of fertilizer start to compact. They may be then rolled into uniform sized particles. These particles tend to be 3 to 4mm.

Because the raw materials are fed consistently into the drum, followed by the rotating action in the drum, working efficiency in addition to large-scale productions can be achieved.

The Functions Of Your Rotary Drum Granulator:

•The granule out-put is high. The rate of granulation can reach approximately 70%, making these appliances ideal for fertilizer production with a large.

•The type of material are heated if you use vapors and steams. The moisture content in the raw materials is effectively reduced, which improves and speeds up the process of drying.

•The linings in the machine contain rubber-engineering plastics, which have the ability to efficiently prevent adhesion involving the interior walls and the raw materials inside the drum.

•This machinery is manufactured using materials which can be anti-corrosive adding to a lot longer service life and a decrease in maintenance.

•Easy maintenance, low-energy consumption, and large production.

•The working process is transparent and visible. Because of this you can actually solve any issues during the process of granulation.

Manure Treatment Device

Using the best manure making machines, you may convert animal waste into profitable, organic fertilizer. What’s more, it’s possible to find high-quality machines at relatively low prices. This means you can start a small investment organic fertilizer production business and begin building a profit in the short space of time. The payback period on many machines is less than twelve months. The kinds of animal waste you can use to manufacture organic fertilizer includes chicken waste, cow dung, horse manure and more.

Organic Fertilizer Production Line Layout for 2t per hour

Working Processes

Organic fertilizers are manufactured utilizing a fermentation process. Fermentation is very important because unfermented manure contains toxins which may harm soil, crops and water supplies. The main processes involved with organic fertilizer production are fermentation, crushing and mixing.

Commercial Organic Manure Granules

To produce high-grade organic manure granules, you must spend money on the latest manure fertilizer granulator. This type of device is useful for turning powered fertilizer into granules. To be able to produce pellets, manure granulation machines employ wet granulation technology. Pelletizing would work for composted powdery manure material with a moisture content starting from 25% to 35%.

When you compare different granulating machines, you need to take note of the technical specification datasheets. You also have to decide whether you need a small-scale granulator with an hourly output rate of 1 great deal of organic fertilizer granules, or even a large animal waste pelletizer with the hourly output rate exceeding 20 tons. Your production requirements is determined by the scale and nature of your own business. Are you looking to sell organic fertilizer organic pellets in the marketplace or do you just need high-quality fertilizer for your horticultural enterprise?

Animal Waste Sources For Organic Fertilizer Making

You could buy chicken manure pelletizer, poultry manure pelletizers, and cow manure pellet machines. Here are one of the most commonly used resources for manure for fertilizer making:

Cow Dong: Cow dung features a high carbon content, rendering it just the thing for improving soil quality. It’s low nitrogen content and high water content mean it is advisable to mix it with goat manure or horse manure to create high-grade organic fertilizer. It will be advisable to invest in a cow dung drying machine if you intend to use cattle waste as the main raw material source.

Chicken Waste: Poultry manure is abundant in nitrogen, potassium, and phosphorus – all key minerals plants requirement for optimum growth. The key trouble with using chicken waste for organic fertilizer production is it is rare to discover it is sufficiently large quantities for commercial manufacturing purposes. Furthermore, fermentation is essential to the removal of germs.

Pig Waste: Pig waste is a great soil fertilizer because it is humus-rich.

Horse Waste: Horse manure carries a low water content, therefore it is ideal for making organic fertilizer pellets. It can be fermented quickly and it is rich in fiber.

There are lots of other sources of animal waste for organic fertilizer production. Should you be unsure if the source you gain access to would work for organic fertilizer manufacturing, make sure you contact the customer service team from a top-rated manure making machine supplier.

Windrow Composting Equipment Machine Lists

Using Windrow Composting Equipment When Your Main Machine For Composting

Organic waste is made always within our everyday living. There exists numerous types of organic waste such as poultry and livestock manure, human manure, municipal waste, food waste through the kitchen, straw from farmland, and the like. Organic waste covers extensive items of land creating pollution. Because it is made up of many unexploited nutritional components, however, it could be applied as raw materials for your personal organic fertilizer. Therefore, this will likely benefit the agricultural products. Because of this, windrow composting equipment will be beneficial in converting organic waste into useful organic fertilizer.

crawler turner for windrow compost production

Windrow composting is one among several methods you could produce organic fertilizer from wearing down organic waste. For this composting method, you may require to pile organic waste to ensure that they form long rows. One other necessary thing to bear in mind would be to keep turning the organic waste frequently this may decrease the composting period and enhance the caliber of compost.

Why Do You Require a Windrow Composting Equipment to change Compost Pile?

Because the fermentation process progresses, the temperature will rise and fall at irregular intervals. Therefore, you may require to make that compost pile to modify the temperature and increase oxygen content. What’s more, the fermentation level of manure may be different in various parts of the compost pile, and then there could also be lumped materials present. You, therefore, require to make the types of materials thoroughly.

Additionally, this machine also can blend these materials to reduce the temperature and minimize oxygen content. With those reasons, in case you have many compost piles to function on or else you want better fermentation of organic waste, this machine is surely an ideal decision to turn them.

What Types of Windrow Composting Equipment are there any?

The two main popular kinds of windrow composting equipment: crawler type windrow compost turner and moving type windrow compost turner.

– Crawler type

The main components include engine, cab, rubber track chassis, rotor, and hydraulic push plates. During the process, the full machine stretches over the particular windrow compost pile. The blades coupled to the rotor will thoroughly blend and crush the available organic waste this may enable the materials to acquire oxygen fully. Those sharp blades have efficient working capability and, therefore, have long service life.

– Moving type

This windrow compost turner is also referred to as self-propelled or self-moving compost turning machine. Unlike the previous, a moving type turner consists of four wheels. In the process, the complete equipment spans the specific windrow compost. The knife shaft located beneath the frame in the equipment usually turns, loosens, and pushes possible organic waste. The compost pile will produce new windrow compost at the back of the turning machine.

Although the two of these two types of compost turning machines are considered windrow turner machines, they really have varying features. Prior to an investment, it is prudent to double-check on the characteristics first to help you choose what can be the most appropriate for your personal specific requirements.

Why Choose Rotary Drum Granulator in Fertilizer Production?

A granulator is a key piece of a compost creation line. Here and there, to spare cost, some enterpreters regularly simply pick an appropriate granulation hardware for creation. Granulator is the machine which can pulverize numerous materials, for example, creature compost, straws, wood and so forth into relative pellets. So today, granulator isn’t just utilized in mechanical documented, yet additionally concoction and agrarian business. As per research of granulators in market, pellet plants incorporate manure granulator machines, plastic Granulator, coal powder granulator, wood pellet plant and so on..

Get your work done before obtaining an appropriate granulation machine or pellet plant. In a self evident truth, when picking a granulator, you ought to think about the crude materials, dampness of materials, required state of granules and the size of pellets and different inquiries.

Rotary drum granulator
Rotary drum granulator

In manure industry, Granulators can be isolated into two sections: natural pellet factory and compound pellet plant. By exploring numerous compost granulators in market, most granulation machines are as per the following:

Natural compost granulator: new-type fertilizer granulator, twofold mode expulsion granulator, level bite the dust granulator.

Compound compost granulator: disc pan granulator, level kick the bucket granulator, rotary drum granulator.

Pan granulator
Pan granulator

Container granulator is mainstream, which is broadly utilized in natural, compound, natural – inorganic compost granulation.

As indicated by include water into materials during granulation process whether, granulation can be separated into dry granulation and wet granulation. At present, most are wet granulation, that is on the grounds that dry granulation have a high prerequisite for materials.Pellets are not quite the same as various granulators. They can be ball shape, long-stick shape and round – like shape. Presently, I will disclose to some data about every granulation gear for you.

Rotating Granulator For Compound Fertilizer Production

Compound rotating drum granulator is comprised of section, revolving drum, drive part, enormous apparatuses and moving belt. This granulator is generally utilized in enormous scale compound manure creation line and connected to both cold and warmth granulation with high, medium and huge scale fertilizer generation.

Granulation Drum Applications:

  • Urea
  • NPK compost
  • Synthetic industry
  • Ammonium Sulfate
  • Mining granulation
  • Pipe Reactor Grades
  • TSP (triple super phosphate) and SSP (single super phosphate)
  • DAP (di-ammonium phosphate) and MAP (mono-ammonium phosphate)

Highlights of granulation drum machine

  1. Granulation rate can arrive at 70% yield, less returning compost made which have little size. The returning manure can be regranulated ;
  2. High yield, low vitality utilization, and low support cost. The biggest generation limit can arrive 20 t/h ;
  3. Hot steam improves material dampness, which makes compound compost granulation simple ;
  4. The compound manure granulator completed within polyethylene makes crude materials hard to stick the body,anti-consumption protection.

Revolving Granulator For Compound Fertilizer Production

Compound rotary drum granulator is comprised of section, rotating drum, drive part, enormous apparatuses and moving belt. This granulator is generally utilized in huge scale compound manure creation line and connected to both cold and warmth granulation with high, medium and huge scale generation.

Granulation Drum Applications:

Urea

NPK manure

Substance industry

Ammonium Sulfate

Mining granulation

Pipe Reactor Grades

TSP (triple super phosphate) and SSP (single super phosphate)

DAP (di-ammonium phosphate) and MAP (mono-ammonium phosphate)

Highlights of granulation drum machine

  1. Granulation rate can arrive at 70% yield, less returning manure made which have little size. The returning compost can be regranulated ;
  2. High yield, low vitality utilization, and low support cost. The largesifficult to stick the body,anti-erosion protection.
  3. Hot steam improves material dampness, which makes compound compost granulation simple ;
  4. The compound manure granulator completed within polyethylene makes crude materials hard to stick the body, anti-consumption protection.

New Type Granulator—Making Quality Organic Fertilizer Pellets

New Type Organic compost granulator is fabricated by the most recent innovation in the field of natural manure creation. It is utilized to pulverize a wide range of natural crude materials after the aging procedure. Not the same as the customary methods for making natural compost, crude materials don’t should be dried or squashed, which makes the entire creating process progressively proficient and vitality sparing. The last natural manure granules are circular and exceptionally qualified, which makes the one – time creation of consistently round compost granules work out. Its generation rate can reach as high as 1-2 t/h, so it is considered as the best and eco-accommodating method for natural compost creation at present.

Organic fertilizer production line with new type granulator
Organic fertilizer production line with new type granulator

Highlights of New Type Organic Fertilizer granulator

  1. Both the centralization of natural crude materials and the granulation rate are high, so it can create 100% unadulterated natural compost granules.
  2. The last granules are circular and consistently molded, which draws out the nature of the natural manure granules.
  3. This machine produces particles with high hardness, which can be screened immediately after the granulation procedure. In this manner, it can spare the vitality that is squandered in the drying procedure.
  4. Natural crude materials don’t should be dried or squashed, which makes the delivering procedure progressively compelling and financial.
  5. The size of the natural compost granules can be alterable, in the event that you change the amount of the blended crude materials and the spinning rate of the rule pivot. Clients can change it appropriately to deliver anything they desire.
  6. Take points of interest of the highlights that natural manure particles can be trimmed with one another under certain conditions. So no fasteners should be included during the granulation procedure.
  7. Afterfermentation, crude materials needn’t to be dried. What’s more, the dampness of the crude materials can be controlled between 20-40%.
  8. This machine has a relentless execution, and is made of against destructive and wear-safe materials, which draws out a long administration life of the machine.

Crude materials of New Type Organic Fertilizer granulator

New type organic fertilizer granulating machine
New type organic fertilizer granulating machine
  1. Agrarian Waste:

straws, cottonseed suppers, mushroom buildups, bio-gas deposits and so forth.

  1. Modern Waste:

vinegar deposits, sugar buildups, remains and so forth.

  1. Creature Manure or Sludge:

chicken excrement, cow compost, horse poop, waste muck, stream slime and so on.

  1. Family unit Garbage:kitchen squander, nourishment squander, café trash and so forth.

What Experts Say about Disc Pelletizer？

Disc Pelletizer

Disc granulator is a type of granulator. The disc of pan granulator is lined with high strength FRP. It has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment and long service life. It is an ideal granulator.

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Brief Introduction

The pelletizing disc adopts integral circular arc structure, and the pelletizing rate can reach more than 93. The granulating tray is equipped with three outlets, which is convenient for discontinuous production, greatly reduces labor intensity and improves labor efficiency. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulating tray is strengthened by several radiation steel plates, which are durable and never deformed. Thickened, heavier and strong base design, without anchor bolts fixed, smooth operation.

Working Principle

Various dry powder materials are added from the top of the equipment, and are degassed, spirally pre-compressed and conveyed to the arc groove of two rolls. The two rolls rotate equally and inversely. The materials are bitten into the groove and compressed forcefully. After the material passes through the compression zone, the pressure gradually decreases, and the surface tension and pressure make it come out naturally and enter the groove. The crusher and the whole granulator are crushed and repaired, then they are screened by vibrating screen. Qualified products are sent to the finished product warehouse or directly packaged by conveyor. The material under the powder sieve is sent back to the raw material warehouse through the recycling device for secondary roll pressing. The extrusion force can be adjusted by the hydraulic system according to the need of particle strength. By changing the grooving form of roll surface, sheet, strip, olive, flat ball and other materials can be obtained.

Characteristic

1. The structure of disc granulator is novel and reasonable, with reduced weight and height. The process arrangement is flexible and convenient, which is suitable for the transformation of old factories.
2. The inclination of the market can be adjusted. The angle gasket is used to adjust flexibly and conveniently.
3. Unique power-free combination scraper integration reduces auxiliary power consumption.
4. The market consists of a disk body and a segment. Reduce the power of the main motor. The knot can be adjusted up and down along the disc body. The end of the disc joint is edge flange. When discharging, the material ball can be guaranteed not to be pulled or torn.
5. New silt removal design, with no power combination scraper clearing edge and bottom, clearing angle scraper clearing angle, combined with the unique treatment technology of the disc body, the effect of silt removal and pelletizing is good, there will be no big mud ball, the diameter of the material ball is 90% in 3-5 mm.

Structure

(1) The disc granulator is composed of a large plate, a big gear, a transmission part, a frame, a base, a scraper holder and a powerless scraper.
(2) The main body of a disc granulator includes a frame, a regulating part and a granulating disc.
The main reducer is equipped with a belt pulley on the input shaft and a pinion on the output shaft.
(3) One main motive, one belt pulley;
(4) Supporting pelletizing disc device, including one spindle, two sets of roller bearings and two bearings seat;

Applications

Disc granulator is widely used in the processing of bio-organic fertilizer spherical particles, such as pulverized coal, cement, clinker, fertilizer and other materials.

Technical Parameter

Model Dia（mm） Height（mm） Dimension（m） Speed（r/min） Power（kw） Capacity（T/h） Reducer
ZL25 2500 500 2.5 13.6 5.5 1—1.5 ZQ250
ZL28 2800 600 3.7 13.6 7.5 1—2.5 ZQ350
ZL30 3000 600 4.2 13.6 11 2–3 ZQ400
ZL32 3200 600 4.8 13.6 15 2—3.5 ZQ500
ZL45 4500 600 6.1 12.28 30 10 ZQ750

 

Advantage

The granulator has a wide range of applications, and its characteristics are as follows:

  1. No drying process, normal temperature granulation, one-time forming, less investment, quick results, good economic benefits.
  2. Small power, reliable operation, no waste discharge, stable operation, convenient maintenance, reasonable process layout, advanced technology, low production cost.
  3. Material adaptability is wide. It can be used for granulation of compound fertilizer, medicine, chemical industry, feed, coal, metallurgy and other raw materials. It can also produce compound fertilizer of various concentration and types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).

4. Particularly, the granulation of rare earth, ammonium carbonate and ammonium sulfate compound fertilizers is a popularization project of national environmental protection applicable technology.

 

Rotary Drum Dryer Components

Composition of mechanical equipment of fertilizer drum dryer

This kind of mechanical drying equipment is basically in the composition of mechanical equipment, there are similar mechanical drying equipment in essence, most of them are not very different. Therefore, we should also consider that the drying of materials is the same, but the drying materials on the object of a certain adjustment, in the basic large-scale structure is unchanged, in order to better adapt to the drying of agricultural fertilizers, and then more fine treatment should be done to the dryer.

Dryer
Dryer

 

Composition of fertilizer drum dryer

The mechanical equipment of fertilizer-type small rotary drum dryer is composed of the original drum drying rotating body, the mechanical equipment in the transmission device and supporting device, besides the lifting plate for the first time, and so on. Generally speaking, this mechanical equipment is composed of these parts.
Although the name of the components of mechanical equipment has not been greatly improved, in essence, they have also been treated more finely, such as the refinement of the drum drying rotator.
At the beginning of the production of agricultural fertilizer, the particle size is not balanced, and then the rotary drum is refined, which can make the drying fertilizer refined.

large capacity fertilizer drum drier
large capacity fertilizer drum drier

Dryer by different seizes
Composition of machinery and equipment of fertilizer drum dryer and drying effect can be achieved on the premise of controlling a certain size.
The supply of new drum dryer can also realize the specialization of drying machinery and equipment according to the different adaptability of the dried materials. The drying equipment is non-standard equipment.

Design the dryer based on different drying materials
The difference of material properties and product requirements of non-standard equipment is very big. Basically, it is necessary to design the drying equipment which is true to nature to give a better play. It has certain significance in technology and economy.

Blades Designs
Therefore, these reasons are limited, and attempts to remove blades will be prematurely suspended.

Working Performance
Separation differences of chemical or physical properties (such as size, shape, mass, density or chemical affinity between components of a mixture) and so on.
Steam system of drum dryer
Reliable steam system design, improper control settings and inadequate control in case of machine failure can send uncooled steam to roof vents or heat large condensers without water.

How to prevent misalignment?
In order to prevent misalignment, it is necessary to install rotating joint and supporting equipment accurately. Uniform torque journal flange and nipple flange fasteners. Bending support rods or misaligned mounting brackets are common causes of misalignment.

 

Natural vacuum design tech
Therefore, the natural vacuum behind the scraper in the double scraper system will pull water out of the roll, and the second scraper can even remove any surface water to prevent its vibration. Thermal insulation measures against heat loss of drum dryer.

Spunbonded and melt-blown nonwovens builtin
The mechanical equipment of fertilizer drum dryer is composed of spunbonded and melt-blown nonwovens, which will form a conveying fabric.

Condensate drainage system assiciation
A condensate drainage system can solve more difficulties in the operation of drying machinery and equipment, because most of its operations are invisible.

 Non-uniform water distribution system
Non-uniform water distribution is a factor of most tremor events. Wet stripes can wash away the Yankee coating and eliminate the protection of that area.

Gears design
If the big and small gears make abnormal noises during the operation of the drum dryer, we should check the meshing clearance of the big and small gears in time, and do a good job of sealing the gear cover to ensure adequate lubrication oil.

Temperature control system
When we use the dryer improperly, the temperature of the drum dryer is too high, which will cause the combustion of materials in the dryer, or when the drum is blocked seriously, it will lead to shooting in the dryer.